Separator for lithium secondary battery and lithium secondary battery comprising same

Patent metadata

Field	Value
Publication number	US-12322830-B2
Application number	US-201917296528-A
Country	US
Kind code	B2
Filing date	Jul 24, 2019
Priority date	Dec 26, 2018
Publication date	Jun 3, 2025
Grant date	Jun 3, 2025

Abstract

The present invention relates to a separator for a lithium secondary battery and a lithium secondary battery including same, the separator including: a porous substrate; and a coating layer on at least one surface of the porous substrate. The coating layer includes a (meth)acrylic copolymer including a first structural unit derived from (meth)acrylamide, a second structural unit derived from (meth)acrylonitrile, and a third structural unit derived from (meth)acrylamido sulfonic acid, (meth)acrylamido sulfonic acid salt, or a combination thereof. The first structural unit is included in an amount of 55 mol % to 90 mol % based on 100 mol % of the (meth)acrylic copolymer and the second structural unit and third structural unit are each independently included in 5 mol % to 40 mol % based on 100 mol % of the (meth)acrylic copolymer. The (meth)acrylic copolymer has a weight average molecular weight of 200,000 to 700,000.

First claim

The invention claimed is:

1. A separator for a lithium secondary battery, comprising
a porous substrate; and
a coating layer on at least one surface of the porous substrate,
wherein the coating layer comprises an (meth)acrylic copolymer including a first structural unit, a second structural unit, and a third structural unit,
the first structural unit is derived from (meth)acrylamide,
the second structural unit is derived from (meth)acrylonitrile, and
the third structural unit is derived from (meth)acrylamido sulfonic acid, (meth)acrylamido sulfonic acid salt, or a combination thereof,
the first structural unit is included in an amount of 80 mol% to 90 mol% based on 100 mol% of the (meth)acrylic copolymer, the second structural unit is included in an amount of 5 mol% to 15 mol% based on 100 mol% of the (meth)acrylic copolymer, and third structural unit is included in 5 mol% to 10 mol% based on 100 mol% of the (meth)acrylic copolymer, and
the (meth)acrylic copolymer has a weight average molecular weight of 200,000 to 700,000.

2. The separator of claim 1 , wherein
the first structural unit derived from (meth)acrylamide is included in an amount of 80 mol% to 85 mol% based on 100 mol% of the (meth)acrylic copolymer,
the second structural unit derived from (meth)acrylonitrile is included in an amount of 10 to 15 mol% based on 100 mol% of the (meth)acrylic copolymer, and
the third structural unit derived from (meth)acrylamido sulfonic acid, (meth)acrylamido sulfonic acid salt, or a combination thereof is included in an amount of 5 to 10 mol% based on 100 mol% of the (meth)acrylic copolymer.

3. The separator of claim 1 , wherein
the first structural unit derived from (meth)acrylamide is represented by Chemical Formula 1,
the second structural unit derived from (meth)acrylonitrile is represented by Chemical Formula 2, and
the third structural unit derived from (meth)acrylamido sulfonic acid, (meth)acrylamido sulfonic acid salt, or a combination thereof is represented by one of Chemical Formula 3, Chemical Formula 4, Chemical Formula 5, and a combination thereof:

wherein, in Chemical Formula 1 to Chemical Formula 5,
R 1 is hydrogen or a methyl group,
R 2 , R 3 , R 4 , and R 5 are each independently hydrogen or a C1 to C3 alkyl group,
L 1 , L 3 , L 5 , and L 7 are each independently —C(=O)—, —C(=O)O—, —OC(=O)—, —O—, or —C(=O)NH—,
L 2 , L 4 , L 6 , and L 8 are each independently a substituted or unsubstituted C1 to C10 alkylene group, a substituted or unsubstituted C3 to C20 cycloalkylene group, a substituted or unsubstituted C6 to C20 arylene group, or a substituted or unsubstituted C3 to C20 heterocyclic group,
x and y are each independently an integer of 0 to 2,
a, b, c, d, e, and f are each independently an integer of 0 to 2, and
M + is an alkali metal.

4. The separator of claim 1 , wherein the (meth)acrylic copolymer has a glass transition temperature of 150° C. to 180° C.

5. The separator of claim 1 , wherein the (meth)acrylic copolymer is included in an amount of 1 to 5 wt% based on a total amount of the coating layer.

6. The separator of claim 1 , wherein the coating layer further comprises inorganic particles.

7. The separator of claim 6 , wherein the (meth)acrylic copolymer: inorganic particles are included in a weight ratio of 1:20 to 1:40.

8. The separator of claim 6 , wherein the inorganic particles comprise Al 2 O 3 , SiO 2 , TiO 2 , SnO 2 , CeO 2 , MgO, NiO, CaO, GaO, ZnO, ZrO 2 , Y 2 O 3 , SrTiO 3 , BaTiO 3 , Mg(OH) 2 , boehmite, or a combination thereof.

9. The separator of claim 1 , wherein the coating layer has a thickness of 1 to 5 μm.

10. A lithium secondary battery, comprising
a positive electrode, a negative electrode, and the separator of claim 1 between the positive electrode and the negative electrode.

Assignees

• Samsung Sdi Co Ltd

Inventors

• Seo Dongwan
• Kim Gain
• Kim Yangseob
• Kim Yongkyoung
• Lee Jungyoon
• Choi Yeonjoo
• Choi Hyeonsun

Classifications

• H01M50/489

  Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties · CPC title

• H01M50/443

  Particulate material · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M50/449

  having a layered structure · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title