Electrochemical materials including solid and liquid phases

Patent metadata

Field	Value
Publication number	US-12322794-B2
Application number	US-202418410951-A
Country	US
Kind code	B2
Filing date	Jan 11, 2024
Priority date	Jun 18, 2019
Publication date	Jun 3, 2025
Grant date	Jun 3, 2025

Abstract

Electrochemical devices, and associated materials and methods, are generally described. In some embodiments, an electrochemical device comprises an electroactive material. The electroactive material may comprise an alloy having a solid phase and a liquid phase that co-exist with each other. As a result, such a composite electrode may have, in some cases, the mechanical softness to permit both high energy densities and an improved current density as compared to, for example, a substantially pure metal electrode.

First claim

What is claimed is:

1. A method of operating an electrochemical device, the method comprising:
discharging and/or charging the electrochemical device, wherein the electrochemical device comprises:
a solid electrode comprising one or more alkali metals;
an interfacial layer comprising an alloy disposed on the solid electrode, wherein the alloy comprises one or more alkali metals, wherein at least one alkali metal of the solid electrode and at least one alkali metal of the alloy are a same alkali metal such that the solid electrode and the alloy include different proportions of the same alkali metal, wherein the alloy comprises either: (i) a liquid phase when the alloy is at a temperature between or equal to 15° C. and 30° C.; or (ii) a solid phase and the liquid phase when the alloy is at the temperature between or equal to 15° C. and 30° C.; and
an electrolyte, wherein the electrochemical device is configured such that the interfacial layer is disposed at an interface between the solid electrode and the electrolyte.

2. The method of claim 1 , wherein the alloy comprises at least three alkali metals.

3. The method of claim 1 , wherein the alloy comprises lithium (Li), sodium (Na), potassium (K), rubidium (Rb), and/or cesium (Cs).

4. The method of claim 1 , wherein the alloy comprises a mass isotope of the one or more alkali metals such that the alloy comprises the one or more alkali metals enriched beyond a naturally-occurring distribution of the mass isotope.

5. The method of claim 4 , wherein the mass isotope comprises 6 Li and/or 7 Li.

6. The method of claim 1 , wherein the alloy comprises at least one non-alkali metal.

7. The method of claim 6 , wherein the at least one non-alkali metal comprises gallium (Ga), indium (In), tin (Sn), lead (Pb), bismuth (Bi), and/or mercury (Hg).

8. The method of claim 1 , wherein the alloy comprises the solid phase and the liquid phase when the alloy is at the temperature between or equal to 15° C. and 30° C.

9. The method of claim 8 , wherein the solid phase has a yield stress less than or equal to 0.5 MPa.

10. The method of claim 1 , wherein discharging and/or charging the electrochemical device comprises discharging and/or charging with an areal capacity greater than or equal to 2 mAh/cm 2 .

11. The method of claim 1 , wherein the method comprises discharging and charging the electrochemical device.

12. The method of claim 11 , wherein the method comprises discharging and charging the electrochemical device at least 500 times.

13. The method of claim 1 , wherein the solid electrode is an anode, and wherein the electrochemical device further comprises an intercalation cathode.

14. The method of claim 13 , wherein the intercalation cathode comprises a metal oxide, a metal sulfide, a metal halide, and/or a redox-active organic compound.

15. The method of claim 13 , wherein the intercalation cathode comprises a lithium transition metal oxide and/or a lithium transition metal phosphate.

16. The method of claim 13 , wherein the intercalation cathode comprises lithium nickel manganese cobalt oxide and/or lithium iron phosphate.

17. The method of claim 1 , wherein the electrolyte is a solid electrolyte.

18. The method of claim 17 , wherein the solid electrolyte comprises a ceramic, a lithium garnet, a lithium superionic conductor (LiSICON), a sodium superionic conductor (NaSICON), a lithium solid electrolyte, a potassium solid electrolyte, and/or a solid polymer.

19. The method of claim 17 , wherein the solid electrolyte comprises lithium lanthanum titanium oxide (LLTO), Li-β″-Al2O3(LBA), Na-β″-Al2O3(NBA), K-β″-Al2O3(KBA), lithium phosphorus sulfide, a polyether, a polyethylene oxide, a polypropylene oxide, a polyimide, a polyphosphazene, a polyacrylonitrile, a polysiloxane, and/or combinations thereof.

20. The method of claim 1 , wherein the solid electrode has thickness less than or equal to 1 millimeter and greater than or equal to 1 micrometer.

Assignees

• Massachusetts Inst Technology
• Univ Carnegie Mellon

Inventors

• Chiang Yet-Ming
• Park Richard
• Viswanathan Venkatasubramanian
• Sripad Shashank
• Hong Zijian
• Guan Pinwen

Classifications

• H01M10/36

  Accumulators not provided for in groups H01M10/05-H01M10/34 · CPC title

• H01M10/44

  Methods for charging or discharging (circuits for charging H02J7/00) · CPC title

• H01M2250/20

  Fuel cells in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• Y02E60/50

  Fuel cells · CPC title