Cement supply control systems and methods

Patent metadata

Field	Value
Publication number	US-12318965-B2
Application number	US-202217579907-A
Country	US
Kind code	B2
Filing date	Jan 20, 2022
Priority date	Dec 15, 2015
Publication date	Jun 3, 2025
Grant date	Jun 3, 2025

Abstract

A system comprises a cement mixer, a supply tank to supply dry cement to the cement mixer, and a dry cement height sensor to measure the height of the dry cement in the cement supply tank. A valve controls the flow of dry cement to the cement supply tank based on the signals from the dry cement height sensor. Additional apparatus, methods, and systems are disclosed.

First claim

The invention claimed is:

1. A method, comprising:
measuring, via a single dry cement height sensor, a height of only dry cement in a cement supply tank all along a range of heights;
setting a threshold height at any point along the range of heights; and
controlling a flow of only additional dry cement to the cement supply tank based on the measurement of the height relative to the threshold height.

2. The method of claim 1 , wherein controlling flow of additional dry cement to the cement supply tank comprises operating a valve responsive to the height of the dry cement being greater than the threshold height.

3. The method of claim 2 , wherein operating the valve comprises decreasing the flow of additional dry cement to the cement supply tank.

4. The method of claim 1 , wherein controlling flow of additional dry cement to the cement supply tank comprises operating a valve responsive to the height of the dry cement being less than the threshold height.

5. The method of claim 4 , wherein operating the valve comprises increasing the flow of additional dry cement to the cement supply tank.

6. The method of claim 1 , further comprising changing the threshold height during a job.

7. A method, comprising:
measuring, via a single dry cement height sensor, a height of only dry cement in a cement supply tank all along a range of heights;
setting a maximum threshold height at any point along the range of heights;
setting a minimum threshold height at any point along the range of heights lower than the first threshold height; and
controlling a flow of only additional dry cement to the cement supply tank based on the measurement of the height relative to the maximum and minimum threshold heights.

8. The method of claim 7 , wherein controlling flow of additional dry cement to the cement supply tank comprises operating a valve responsive to the height of the dry cement being greater than the maximum threshold height.

9. The method of claim 8 , wherein operating the valve comprises decreasing the flow of additional dry cement to the cement supply tank.

10. The method of claim 7 , wherein controlling flow of additional dry cement to the cement supply tank comprises operating a valve responsive to the first height of the dry cement being less than the minimum threshold height.

11. The method of claim 10 , wherein operating the valve comprises increasing the flow of additional dry cement to the cement supply tank.

12. The method of claim 7 , further comprising changing at least one of the maximum threshold height or the minimum threshold height during a job.

13. A method, comprising:
measuring, via a single dry cement height sensor, a first height of only dry cement in a cement supply tank all along a range of heights;
measuring, via the single dry cement height sensor, a second height of only dry cement in the cement supply tank all along the range of heights;
determining a difference between the first and second heights; and
controlling the flow of only additional dry cement to the cement supply tank based on whether the difference between the first and second heights exceeds a threshold value.

14. The method of claim 13 , wherein controlling the flow of dry cement to the cement supply tank comprises not changing the flow responsive to the difference between the first and second heights not exceeding the threshold value.

15. The method of claim 13 , wherein controlling the flow of dry cement to the cement supply tank comprises operating a valve responsive to the difference between the first and second heights exceeding the threshold value.

16. The method of claim 15 , wherein the threshold value comprises a maximum value and operating the valve comprises decreasing the flow of additional dry cement to the cement supply tank.

17. The method of claim 15 , wherein the threshold value comprises a minimum value and operating the valve comprises increasing the flow of additional dry cement to the cement supply tank.

18. The method of claim 13 , wherein the threshold value comprises an average or desired change in height for the dry cement in the cement supply tank.

19. The method of claim 13 , wherein the threshold value comprises an average or desired rate of change in height for the dry cement in the cement supply tank.

20. The method of claim 13 , further comprising changing the threshold value during a job.

Assignees

• Halliburton Energy Services Inc

Inventors

• Cline Gary Lee
• Neal Iii Charles Edward
• Funkhouser James Douglas
• Williams Derek
• Abel Derek James
• Hall Randall Turner
• Imel Chip L

Classifications

• B28C7/06

  Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors · CPC title

• G01F23/296

  Acoustic waves · CPC title

• G01F23/292

  Light {, e.g. infrared or ultraviolet} · CPC title

• B28C7/0076 Primary

  Parts or details thereof, e.g. opening, closing or unloading means · CPC title

• B28C1/00

  Apparatus or methods for obtaining or processing clay (filtration in general B01D; separation of solids from solids B03, B07; chemical part C04B; by mining or quarrying E21C41/16, E21C41/26, E21C47/10) · CPC title