Rotor core

Patent metadata

Field	Value
Publication number	US-12316167-B2
Application number	US-202118003581-A
Country	US
Kind code	B2
Filing date	Jul 1, 2021
Priority date	Jul 2, 2020
Publication date	May 27, 2025
Grant date	May 27, 2025

Abstract

A rotor core includes a shaft hole, into which a shaft is inserted, and keys, which are protrusions corresponding to keyways of the shaft. A radial distance, which is the distance from the center of the shaft hole to an inner wall varies depending on the position in the circumferential direction of the shaft hole. The shaft hole includes key regions and increased diameter regions, in each of which the radial distance is longer than the radius of the shaft. Keys are respectively arranged in the key region. The shaft hole also includes contact regions, in which the shaft and the inner wall come into contact with each other when the shaft is inserted into the shaft hole. The contact regions are each located between the key regions or between the increased diameter regions. The contact regions are arranged at equal intervals in the circumferential direction.

First claim

The invention claimed is:

1. A rotor core that is formed by stacking magnetic steel sheets, the rotor core comprising:
a shaft hole into which a shaft is inserted; and
a key that is a protrusion, the key having a shape complementary to a shape of a keyway that is formed in the shaft to extend in an axial direction of the shaft, and the key projecting from an inner wall of the shaft hole and extending along a central axis of the shaft hole, wherein
the key is formed such that a gap exists between the key and the keyway in a state in which the shaft is inserted into the shaft hole,
a radial distance, which is a distance from a center of the shaft hole to the inner wall of the shaft hole, varies depending on the position where the radial distance is measured in the circumferential direction of the shaft hole,
the shaft hole includes key regions and increased diameter regions, having a combined total of three or more,
the key is arranged in each key region,
each key region includes portions that are adjacent to the key and are located on opposite sides in the circumferential direction of the key, the radial distance being longer than a radius of the shaft in each of the portions,
the radial distance of each increased diameter region is longer than the radius of the shaft,
the key regions and the increased diameter regions are arranged in the circumferential direction,
the shaft hole further includes contact regions on the inner wall of the shaft hole, each of the contact regions being located between the key regions or between the increased diameter regions, and the shaft and the inner wall coming into contact with each other in each of the contact regions when the shaft is inserted into the shaft hole, and
the contact regions are arranged at equal intervals in the circumferential direction, wherein
each of the contact regions is one of a first contact region and a second contact region that are located on opposite sides of one of the increased diameter regions,
each of the increased diameter regions includes:
a first adjacent region that is adjacent to the first contact region;
a second adjacent region that is adjacent to the second contact region; and
a central region that is located between the first adjacent region and the second adjacent region,

in each of the first adjacent region and the second adjacent region, a distance from the center of the shaft hole to the inner wall of the shaft hole gradually increases toward the central region, and
the radial distance is constant within the central region.

2. The rotor core according to claim 1 , wherein
each of the key regions is one of a first key region and a second key region that are located at positions facing each other in the circumferential direction, and
each of the increased diameter regions is arranged at a middle position between the first key region and the second key region.

3. The rotor core according to claim 2 , wherein each of the contact regions is one of four or eight contact regions.

4. The rotor core according to claim 1 , wherein
each of the key regions is one of a first key region and a second key region that are located at positions facing each other in the circumferential direction,
each of the contact regions is arranged at a middle position between the first key region and the second key region, and
each of the contact regions is one of six contact regions.

Assignees

• Toyota Motor Co Ltd
• Aisin Corp
• Denso Corp

Inventors

• Imakawa Takashi
• Ueno Yutaka
• Horiuchi Masahiro
• Hashimoto Takuya
• Fukuzaki Kenji
• Yamamoto Yusuke
• Asano Nobuhiro

Classifications

• H02K7/003

  Couplings; Details of shafts (means for mounting rotors on shafts H02K1/28) · CPC title

• H02K1/32

  with channels or ducts for flow of cooling medium · CPC title

• H02K1/276

  Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] · CPC title

• H02K1/28 Primary

  Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures · CPC title