Polarity protection for a converter

Patent metadata

Field	Value
Publication number	US-12316097-B2
Application number	US-202318173663-A
Country	US
Kind code	B2
Filing date	Feb 23, 2023
Priority date	Jul 22, 2022
Publication date	May 27, 2025
Grant date	May 27, 2025

Abstract

A polarity detector is configured to detect whether a polarity of one of the secondary direct current terminals is reversed in polarity consistent with an improper connection of a removable load or the removable direct current energy source to the secondary direct current terminals. A protection module or transient clamp comprises a protection semiconductor switch with protection switched terminals and a protection control terminal. A controller is configured to control a plurality of switches of the circuit breaker and the protection module via a driver. Further, the controller is configured to open or activate the circuit breaker responsive to a signal or data message of the polarity detector detecting the improper connection.

First claim

The following is claimed:

1. A direct-current-to-direct-current converter with reverse polarity protection, the converter comprising:
a primary direct current voltage bus at a primary voltage level;
a secondary direct current voltage bus at a secondary voltage level different than the primary voltage level;
a primary inverter bridge configured to convert the primary direct current of the primary direct current bus to corresponding primary alternating current, the primary inverter bridge coupled to the primary direct current voltage bus;
a transformer coupled between the primary alternating current at the primary voltage level and a secondary alternating current at the secondary voltage level;
a secondary rectifier bridge configured to rectify the secondary alternating current to secondary direct current of the secondary direct current bus, the secondary rectifier bridge coupled to the secondary direct current voltage bus;
a removable load or a removable direct current energy source capable of being electrically connected the secondary direct current bus via a switchable electrical connection;
a circuit breaker for interrupting or disconnecting temporarily the switchable electrical connection to one terminal of the secondary direct current bus between the secondary direct current bus and the removable load or removable direct current source;
a reverse polarity detector configured to detect whether a polarity of one of the secondary direct current terminals is reversed in polarity consistent with an improper connection of the removable load or the removable direct current energy source to the secondary direct current terminals;
a protection module or transient clamp comprising a protection semiconductor switch with protection switched terminals and a protection control terminal; and
a controller configured to control a plurality of switches of the circuit breaker and the protection module via a gate driver, the controller activating the circuit breaker responsive to a signal or data message of the reverse polarity detector detecting the improper connection.

2. The converter according to claim 1 wherein the circuit breaker is configured to interrupt or disconnect temporarily the switchable electrical connection to one terminal of the secondary direct current bus between the secondary direct current bus and the removable load or removable direct current source and to interrupt or disconnect temporarily another switchable electrical connection to the protection semiconductor switch of the transient clamp.

3. The converter according to claim 1 wherein the controller, responsive to a control signal of the reverse polarity detector, is configured to provide an enable signal to the protection semiconductor switch responsive to the detection of normal or correct polarity of the removable direct current energy source connected to the primary direct current terminals.

4. The converter according to claim 3 wherein the protection module further comprises a clamping diode coupled in series to one of the protection switched terminals and wherein the enable signal is configured to switch or place the protection semiconductor switch in an on state such that the clamping diode is capable of limiting voltage transient in or of a signal of the secondary direct current terminal.

5. The converter according to claim 3 further comprising:
a clamping diode coupled in series to one of the protection switched terminals, the clamping diode configured to clamp negative direct current transients in the secondary direct current bus that exceeds a negative direct current bus terminal voltage, a cathode of the clamping diode being coupled to the protection switched terminals and an anode of the clamping diode being coupled to a negative secondary direct current terminal.

6. The converter according to claim 4 wherein the clamping diode is configured to protect the protection semiconductor switch against an overvoltage state when the protection semiconductor switch is disabled or turned off from an on state or an enabled state in which the secondary direct current terminal is coupled to the circuit breaker triggered to open upon detection of an overcurrent condition that exceeds a current threshold in conjunction with an inductive component of the removable load.

7. The converter according to claim 6 wherein a freewheeling or protection diode is coupled in parallel with the protection semiconductor switch to protect the protection semiconductor switch against an overvoltage state from transient voltages associated with switching state transitions of the protection semiconductor switch, wherein upon switching the protection semiconductor switch to an off state the protection diode conducts stored energy in the inductive component to an energy storage device or battery coupled to the secondary direct current terminals.

8. The converter according to claim 6 wherein the circuit breaker comprises at least one pair of semiconductor switches with their respective gate terminals coupled to the gate driver and with their switched terminals coupled in series with each other.

9. The converter according to claim 1 wherein if the reverse polarity is detected, the reverse polarity detector and the protection module keep the protection semiconductor switch in an off state to protect a clamping diode in series with the protection switched terminals.

10. The converter according to claim 1 wherein the primary inverter bridge, the transformer and the secondary rectifier bridge collectively comprise a direct-current-to-direct current converter; wherein the secondary voltage level comprises a lower voltage level than the higher voltage level of the primary voltage level.

11. The converter according to claim 10 wherein the direct-current-to-direct current converter comprises a bi-directional direct-current-to-direct-current converter, and wherein the primary direct current terminals and the secondary direct current terminals each comprise an input/output terminal or direct terminal port.

12. The converter according to claim 1 further comprising:
a user interface coupled to the controller;
the controller having control logic for controlling the gate driver to place protection semiconductor switch in an off state and to send an alert signal, a fault alert message, or fault indicator to the user interface if the reverse polarity detector provides the alert signal, the fault alert message, or the fault indicator to the controller in response a detection of the reverse polarity fault by the reverse polarity detector.

Assignees

• Deere & Co

Inventors

• Oelmann Dustin E
• Wainwright Richard E
• Lind Stephen P

Classifications

• H02M3/33584

  Bidirectional converters · CPC title

• H02H11/003

  using a field effect transistor as protecting element in one of the supply lines · CPC title

• H02H9/005

  avoiding undesired transient conditions · CPC title

• H02H3/04

  with warning or supervision in addition to disconnection, e.g. for indicating that protective apparatus has functioned {(watching of pilot wires H02H1/0084; protection of protective arrangements H02H7/008; indication of the state of electronic switches H03K17/18)} · CPC title

• H02H7/1213 Primary

  for DC-DC converters · CPC title