Prism coupling systems and methods employing light-blocking members

Patent metadata

Field	Value
Publication number	US-12313480-B2
Application number	US-202217839822-A
Country	US
Kind code	B2
Filing date	Jun 14, 2022
Priority date	Jun 18, 2021
Publication date	May 27, 2025
Grant date	May 27, 2025

Abstract

A prism coupling system configured to determine at least one stress characteristic in a chemically strengthened substrate having a surface and a near-surface waveguide has a a light source system that generates measurement light. A coupling prism provides optical coupling of the measurement light into and out of the near-surface waveguide over an optical path that comprises a low-angle region and a high-angle region. A detector system arranged to receive the measurement light from the coupling prism to detect a mode spectrum image. A light-blocking member is operably disposed to at least partially extend into the low-angle region without extending into the high-angle region to increase or optimize the contrast of the mode spectrum image.

First claim

What is claimed is:

1. A prism coupling system configured to determine at least one stress characteristic in a chemically strengthened substrate having a surface and a near-surface waveguide, comprising:
a light source system that generates measurement light;
a coupling prism to provide optical coupling of the measurement light into and out of the near-surface waveguide over an optical path that comprises a low-angle region and a high-angle region;
a detector system arranged to receive the measurement light from the coupling prism to detect a mode spectrum image; and
a light-blocking member operably disposed to at least partially extend into the low-angle region without extending into the high-angle region,
wherein the mode spectrum image has a first contrast and wherein the light-blocking member is configured so that the first contrast is at least 10% greater than a second contrast of the mode spectrum image as captured without the light-blocking member, and
wherein an elevation light-blocking angle corresponding to a height of the light-blocking member is from greater than 17.4° to less than 25.3°, and the elevation light-blocking angle is measured from a tangent line tangent to the surface of the chemically strengthened substrate at a location where the optical path impinges the surface of the chemically strengthened substrate to an outer periphery of the light-blocking member further from the tangent line, and the light-blocking member extends from a location on the tangent line for the height to the outer periphery.

2. The prism coupling system according to claim 1 , further comprising a second light-blocking member disposed in a second low-angle region, and a height of the second light-blocking member corresponds to a second elevation light-blocking angle from greater than 17.4° to less than 25.3°, wherein the second elevation light-blocking angle is measured from the tangent line to an outer periphery of the second light-blocking member furthest from the tangent line, and the second light-blocking member extending from a location on the tangent line for the height to the outer periphery of the second light-blocking member.

3. The prism coupling system according to claim 1 , wherein the light-blocking member is opaque.

4. The prism coupling system according to claim 1 , wherein the light-blocking member is semi-opaque.

5. The prism coupling system according to claim 1 , wherein the light-blocking member has at least one of an adjustable height and an adjustable distance from the coupling prism.

6. The prism coupling system according to claim 1 , wherein the chemically strengthened substrate has a thickness of less than 250 microns.

7. A method of determining at least one stress characteristic of a chemically strengthened substrate having a surface and a near-surface waveguide, comprising:
optically coupling a measurement light into and out of the near-surface waveguide using a coupling prism, wherein the measurement light incident on the coupling prism includes a light beam generated by a light source system;
digitally capturing a mode spectrum image of the chemically strengthened substrate using the measurement light coupled out of the near-surface waveguide through the coupling prism that travels over an optical path having a low-angle region and a high-angle region and is incident on a digital detector; and
blocking at least a portion of light traveling in the low-angle region without substantially blocking the light traveling in the high-angle region,
wherein the digitally captured mode spectrum has a first contrast in the absence of said blocking and has a second contrast due to said blocking, and wherein the second contrast is at least 10% greater than the first contrast, and
wherein the blocking is performed using a light-blocking member, and an elevation light-blocking angle corresponding to a height of the light-blocking member is from greater than 17.4° to less than 25.3°, and the elevation light-blocking angle is measured from a tangent line tangent to the surface of the chemically strengthened substrate at a location where the optical path impinges the surface of the chemically strengthened substrate to an outer periphery of the light-blocking member further from the tangent line, and the light-blocking member extends from a location on the tangent line for the height to the outer periphery.

8. The method according to claim 7 , wherein the first contrast is insufficient for determining the at least one stress characteristic and wherein the second contrast is sufficient for determining the at least one stress characteristic.

9. The method according to claim 7 , wherein the at least one stress characteristic comprises at least one of a surface compressive stress and a depth of layer.

10. The method according to claim 7 , wherein the light-blocking member is operably disposed optically upstream from the coupling prism used to optically couple the measurement light into the near-surface waveguide of the chemically strengthened substrate.

11. The method according to claim 10 , further comprising a second light-blocking member operably disposed optically downstream from the coupling prism.

12. The method according to claim 7 , wherein the chemically strengthened substrate has a thickness of less than 250 microns.

Assignees

• Corning Inc

Inventors

• Barnes Craig Llewellyn
• Schneider Vitor Marino
• Wetmore Nathaniel David

Classifications

• G02B27/56 Primary

  Optics using evanescent waves, i.e. inhomogeneous waves · CPC title

• H04N23/56

  provided with illuminating means · CPC title

• H04N23/55

  Optical parts specially adapted for electronic image sensors; Mounting thereof · CPC title

• G02B7/1805

  for prisms (G02B7/181 takes precedence) · CPC title

• G01L5/047

  Specific indicating or recording arrangements, e.g. for remote indication, for indicating overload or underload · CPC title