Water heater with reserve capacity, and method of operating the same

Patent metadata

Field	Value
Publication number	US-12313299-B2
Application number	US-202217854512-A
Country	US
Kind code	B2
Filing date	Jun 30, 2022
Priority date	Jul 1, 2021
Publication date	May 27, 2025
Grant date	May 27, 2025

Abstract

A method of operating a water heater, the method including determining a predicted variation of a hot water consumption rate variable over a future time period and calculating a total required operating time of the water heater over that time period. The method further includes determining multiple possible operating profiles of the water heater that provide the total required operating time, and calculating a minimum hot water reserve for each profile. One of the profiles is selected based at least partially on that profile providing a minimum hot water reserve that is not less than a predetermined desired reserve capacity and the water heater is operated over the time period using that profile. The selected profile may be the profile that is calculated to have the lowest operational cost.

First claim

What is claimed is:

1. A method of operating a water heater, comprising:
determining a predicted variation of a first variable over a future time period, the first variable relating to hot water consumption rate;
calculating a total required operating time of the water heater over the future time period using the predicted variation of the first variable;
determining a plurality of possible operating profiles over the future time period, each one of the possible operating profiles providing a total operating time that is equal to the total required operating time;
calculating a minimum hot water reserve over the future time period for each one of the plurality of possible operating profiles, using the predicted variation of the first variable;
selecting one of the plurality of possible operating profiles based at least partially on the calculated minimum hot water reserve of said one of the plurality of possible operating profiles not being less than a predetermined desired reserve capacity; and
operating the water heater over the future time period according to the selected one of the plurality of possible operating profiles.

2. The method of claim 1 , wherein the future time period is a twenty-four hour period.

3. The method of claim 1 , wherein the predicted variation of the first variable is based on historical variation of the first variable.

4. The method of claim 1 , wherein the predicted variation of the first variable is based on information provided by a user of the water heater.

5. The method of claim 1 , wherein the first variable is a volumetric flow rate of hot water demand.

6. The method of claim 1 , wherein the predetermined desired reserve capacity is based at least partially on input provided by a user of the water heater.

7. The method of claim 6 , wherein the predetermined desired reserve capacity is selected by the user from a plurality of selectable reserve capacities.

8. The method of claim 1 , further comprising:
receiving a forecasted variation of a second variable over the future time period, the second variable relating to a cost of operating the water heater; and
calculating a total cost of operating the water heater over the future time period for at least some of the plurality of possible operating profiles, using the forecasted variation of the second variable;
wherein selecting one of the plurality of possible operating profiles is based at least partially on the calculated total cost of operating the water heater over the future time period.

9. The method of claim 8 , wherein the second variable is an electrical power price.

10. The method of claim 8 , wherein selecting one of the plurality of possible operating profiles comprises:
determining which ones of the plurality of possible operating profiles have a calculated minimum hot water reserve that is not less than the predetermined desired reserve capacity, those ones forming a subset of the plurality of possible operating profiles; and
selecting from said subset the operating profile having the lowest calculated total cost of operating the water heater over the future time period.

11. The method of claim 1 , wherein operating the water heater comprises circulating water from a water tank at a first temperature through a heating source, heating the water to a second temperature using the heating source, and returning the heated water back to the water tank.

12. The method of claim 1 , wherein operating the water heater comprises operating a heat pump system to heat water.

13. The method of claim 1 , further comprising:
monitoring one or more characteristics of the water heater during the future time period; and
adjusting the selected operating profile in response to the one or more characteristics.

Assignees

• Smith Corp A O

Inventors

• Branecky Brian T

Classifications

• F24H15/238

  Flow rate · CPC title

• F24H15/355

  Control of heat-generating means in heaters · CPC title

• F24H15/335

  Control of pumps, e.g. on-off control (control of compressors of heat pumps F24H15/38) · CPC title

• F24H15/269

  Time, e.g. hour or date · CPC title

• F24H15/429

  for selecting operation modes · CPC title