Heat exchanger and water heater

Patent metadata

Field	Value
Publication number	US-12313296-B2
Application number	US-202218072598-A
Country	US
Kind code	B2
Filing date	Nov 30, 2022
Priority date	Dec 13, 2021
Publication date	May 27, 2025
Grant date	May 27, 2025

Abstract

A heat exchanger includes a case, a first and second heat exchanger disposed inside the case, a partition member disposed inside the case, and a duct. The case has a first side wall and a second side wall spaced apart from and facing each other in a first direction, a third side wall and a fourth side wall spaced apart from and facing each other in a second direction orthogonal to the first direction, and a bottom wall. A gas outlet communicating with an interior of the case is formed in the first side wall. The first heat exchanger is farther from the bottom wall than the second heat exchanger in a third direction orthogonal to the first and second directions. The second heat exchanger includes meandering heat transfer tubes meandering within a plane orthogonal to the first direction and overlapping along the first direction.

First claim

What is claimed is:

1. A heat exchanger, comprising:
a case;
a first heat exchanger and a second heat exchanger, disposed inside the case;
a partition member, disposed inside the case; and
a duct, wherein
the case has a first side wall and a second side wall spaced apart from and facing each other in a first direction, a third side wall and a fourth side wall spaced apart from and facing each other in a second direction orthogonal to the first direction, and a bottom wall;
a gas outlet communicating with an interior of the case is formed in the first side wall;
the first heat exchanger is farther from the bottom wall than the second heat exchanger in a third direction orthogonal to the first direction and the second direction;
the second heat exchanger comprises a plurality of meandering heat transfer tubes meandering within a plane orthogonal to the first direction and overlapping along the first direction;
the plurality of meandering heat transfer tubes are divided into a first group near the first side wall and a second group near the second side wall in comparison to the first group;
the partition member comprises a first portion and a second portion, wherein
the first portion is disposed between the first group and the second group;
the first portion comprises, in the third direction, a first end being an end near the bottom wall, and a second end being an end opposite to the first end;
the first end is spaced apart from the bottom wall;
the second portion comprises, in the first direction, a third end connected to the second end, and a fourth end being an end opposite to the third end and attached to the first side wall;

the duct is attached to the first side wall so as to be connected to the gas outlet; and
a portion of an end of the duct near the first side wall that is farthest from the bottom wall in the third direction is closer to the bottom wall than the fourth end in the third direction.

2. The heat exchanger according to claim 1 , wherein
the first heat exchanger comprises a plurality of straight heat transfer tubes extending along the second direction;
the plurality of straight heat transfer tubes are arranged side by side in a plurality of rows along the first direction; and
the fourth end is farther from the bottom wall in the third direction than one of the plurality of rows that is closest to the bottom wall.

3. The heat exchanger according to claim 2 , wherein
the second portion comprises a third portion near the third end and a fourth portion near the fourth end; and
an angle formed by an extension direction of the fourth portion and the first direction is greater than an angle formed by an extension direction of the third portion and the first direction in a sectional view orthogonal to the second direction.

4. The heat exchanger according to claim 2 , wherein
an angle formed by an extension direction of the second portion and the first direction increases from near the third end toward near the fourth end in a sectional view orthogonal to the second direction.

5. The heat exchanger according to claim 2 , wherein
each of the plurality of meandering heat transfer tubes comprises a plurality of straight tube portions extending along the second direction and arranged side by side in a row along the third direction, a plurality of first connectors, and a plurality of second connectors, wherein
each of the plurality of straight tube portions has, in the second direction, a fifth end being an end near the third side wall, and a sixth end being an end opposite to the fifth end;
the plurality of straight tube portions comprise a first straight tube portion farthest from the bottom wall, a second straight tube portion closest to the bottom wall, and a plurality of third straight tube portions between the first straight tube portion and the second straight tube portion;
each of the plurality of first connectors connects the sixth ends of two adjacent ones of the plurality of straight tube portions;
a side of the first straight tube portion near the fifth end and a side of the second straight tube portion near the fifth end are supported by the third side wall;
each of the plurality of second connectors connects the fifth ends of two adjacent ones of the plurality of third straight tube portions; and
a position of the gas outlet in the third direction is at, or is farther from the bottom wall than, a position where the first straight tube portion of one of the plurality of meandering heat transfer tubes that is closest to the first side wall and one of the plurality of third straight tube portions that is farthest from the bottom wall are visible from the gas outlet.

6. The heat exchanger according to claim 2 , further comprising:
a support plate, disposed inside the case, wherein
each of the plurality of meandering heat transfer tubes comprises a plurality of straight tube portions extending along the second direction and arranged side by side in a row along the third direction, a plurality of first connectors, and a plurality of second connectors, wherein
each of the plurality of straight tube portions has, in the second direction, a fifth end being an end near the third side wall, and a sixth end being an end opposite to the fifth end;
the plurality of straight tube portions comprise a first straight tube portion farthest from the bottom wall, a second straight tube portion closest to the bottom wall, and a plurality of third straight tube portions between the first straight tube portion and the second straight tube portion;
each of the plurality of first connectors connects the sixth ends of two adjacent ones of the plurality of straight tube portions;
a side of the first straight tube portion near the fifth end and a side of the second straight tube portion near the fifth end are supported by the third side wall;
each of the plurality of second connectors connects the fifth ends of two adjacent ones of the plurality of third straight tube portions;

the support plate supports an end of each of the plurality of meandering heat transfer tubes near the fourth side wall; and
at least one of the first portion and the support plate has a notch formed therein so that the first portion and the support plate are able to cross each other.

7. A water heater, comprising:
the heat exchanger according to claim 2 ; and
a burner, supplying a combustion gas to the heat exchanger.

8. The heat exchanger according to claim 1 , wherein
the second portion comprises a third portion near the third end and a fourth portion near the fourth end; and
an angle formed by an extension direction of the fourth portion and the first direction is greater than an angle formed by an extension direction of the third portion and the first direction in a sectional view orthogonal to the second direction.

9. The heat exchanger according to claim 1 , wherein
an angle formed by an extension direction of the second portion and the first direction increases from near the third end toward near the fourth end in a sectional view orthogonal to the second direction.

10. The heat exchanger according to claim 1 , wherein
the first heat exchanger comprises a plurality of straight heat transfer tubes extending along the second direction and a fin attached to the plurality of straight heat transfer tubes;
the plurality of straight heat transfer tubes are arranged side by side in a plurality of rows along the first direction;
the fin comprises a body extending within a plane orthogonal to the second direction, and a wall provided at an end of the body near the first side wall in the first direction and rising from the body along the second direction; and
a distance in the third direct

Assignees

• Noritz Corp
• Nortiz Corp

Inventors

• Ohigashi Takeshi
• Sugie Shigeo
• Wada Norihide
• Horiuchi Kengo
• Shiotsu Naoya

Classifications

• F28D1/0477

  the conduits being bent in a serpentine or zig-zag · CPC title

• F28F1/325

  Fins with openings · CPC title

• F28F1/006

  with variable shape, e.g. with modified tube ends, with different geometrical features (F28F1/025, F28F1/06, F28F1/08, F28F9/16, F28F9/18 take precedence) · CPC title

• F28F1/025

  with variable shape, e.g. with modified tube ends, with different geometrical features (F28F1/06, F28F1/08, F28F9/16, F28F9/18 take precedence) · CPC title

• F28D1/0478

  the conduits having a non-circular cross-section · CPC title