Device architectures for metal-air batteries

Patent metadata

Field	Value
Publication number	US-12308414-B2
Application number	US-202016913877-A
Country	US
Kind code	B2
Filing date	Jun 26, 2020
Priority date	Jun 28, 2019
Publication date	May 20, 2025
Grant date	May 20, 2025

Abstract

Systems and methods of the various embodiments may provide device architectures for batteries. In various embodiments, these may be primary or secondary batteries. In various embodiments these devices may be useful for energy storage. Various embodiments may provide a battery including an Oxygen Reduction Reaction (ORR) electrode, an Oxygen Evolution Reaction (OER) electrode, a metal electrode; and an electrolyte separating the ORR electrode and the OER electrode from the metal electrode.

First claim

What is claimed is:

1. A battery, comprising:
an Oxygen Reduction Reaction (ORR) electrode;
an Oxygen Evolution Reaction (OER) electrode;
a metal electrode; and
an electrolyte separating the ORR electrode and the OER electrode from the metal electrode, wherein
the ORR electrode is submerged in the electrolyte,
the ORR electrode comprises a series of discrete ORR electrode sections arranged vertically in a stack below a surface of the electrolyte, and
each discrete ORR electrode section has a respective geometry varying based on depth of the given discrete ORR electrode section below the surface of the electrolyte, and pressure drop across each one of the series of discrete ORR electrode sections arranged vertically in the stack is the same in a depth direction below the surface of the electrolyte.

2. The battery of claim 1 , wherein the ORR electrode and the OER electrode are separate electrodes.

3. The battery of claim 1 , further comprising a stackable vessel supporting the ORR electrode, the OER electrode, the metal electrode, and the electrolyte.

4. The battery of claim 1 , wherein the ORR electrode is wavy or rippled.

5. The battery of claim 1 , wherein a housing of the battery operates as a current conductor for the metal electrode.

6. The battery of claim 2 , wherein the ORR electrode and the OER electrode are submerged in the electrolyte.

7. The battery of claim 6 , wherein the ORR electrode is supported in a frame that displaces electrolyte to create a gas volume at a depth below a surface of the electrolyte.

8. The battery of claim 6 , wherein the ORR electrode comprises a box configuration filled with air.

9. The battery of claim 6 , wherein the ORR electrode is supplied air.

10. The battery of claim 9 , wherein the ORR electrode is curved.

11. The battery of claim 9 , wherein the ORR electrode is supported in a frame that traps the supplied air in an air chamber bounded by a surface of the ORR electrode.

12. The battery of claim 9 , wherein the ORR electrode is tube shaped.

13. The battery of claim 2 , wherein position of the metal electrode is changeable relative to the ORR electrode and to the OER electrode.

14. The battery of claim 1 , wherein the battery includes air flow regulation structures.

15. The battery of claim 14 , wherein the air flow regulation structures include arrays of ramps configured with holes therein.

16. The battery of claim 1 , wherein:
the OER electrode and ORR electrode are electrically separable by the presence or the absence of airflow flexing the ORR electrode to displace the ORR electrode.

17. The battery of claim 1 , wherein the ORR electrode further comprises a porous separator.

18. The battery of claim 1 , wherein the metal electrode includes a bed of direct reduced iron pellets.

Assignees

• Form Energy Inc

Inventors

• Weber Eric
• Westwood Mitchell Terrance
• Mumma Rachel Elizabeth
• Slocum Alexander H
• Su Liang
• Milshtein Jarrod David
• Woodford William Henry
• Chiang Yet-Ming
• Jaramillo Mateo Cristian
• Mckay Ian Salmon
• Brushett Fikile
• Van Benschoten Helen
• Gilbert Tristan
• Perkins Nicholas Reed
• Pantano Joseph Anthony
• Smith Weston
• Carlisle Kristen
• Caruso Isabella
• Hultman Benjamin Thomas
• Thompson Annelise Christine
• Smith Danielle
• Tarasov Vladimir
• Hartman Katherine
• Liotta Andrew Haynes
• Talu Onur
• Goulet Marc-Antoni
• Chakraborty Rupak
• Wehner Florian
• Mileson Bradley
• Rousseau Alexandra

Classifications

• H01M12/08 Primary

  composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type · CPC title

• H01M2250/10

  Fuel cells in stationary systems, e.g. emergency power source in plant · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title

• Y02E60/50

  Fuel cells · CPC title

• H01M4/8647

  consisting of more than one material, e.g. consisting of composites · CPC title