Carrier for forming electrophotographic image, developer for forming electrophotographic image, electrophotographic image forming method, electrophotographic image forming apparatus, and process cartridge

Patent metadata

Field	Value
Publication number	US-12306582-B2
Application number	US-202017753784-A
Country	US
Kind code	B2
Filing date	Nov 12, 2020
Priority date	Nov 15, 2019
Publication date	May 20, 2025
Grant date	May 20, 2025

Abstract

A carrier can be used for forming an electrophotographic image. The carrier contains a core particle and a coating layer coating the core particle. The coating layer contains a chargeable particle. The carder has an internal void ratio of 0.0% or greater but less than 2.0%, and an apparent density of 2.0 g/cm 3 or greater but less than 2.5 g/cm 3 .

First claim

The invention claimed is:

1. A carrier for forming an electrophotographic image, comprising:
a core particle; and
a coating layer coating the core particle, the coating layer containing a chargeable particle,
wherein the carrier has an internal void ratio of 0.0% or greater but less than 2.0% and an apparent density of 2.0 g/cm 3 or greater but less than 2.5 g/cm 3 .

2. The carrier according to claim 1 , wherein the chargeable particle comprises at least one member selected from the group consisting of barium sulfate, zinc oxide, magnesium oxide, magnesium hydroxide, and hydrotalcite.

3. The carrier according to claim 1 , wherein the chargeable particle comprises barium sulfate, and an amount of barium exposed at a surface of the coating layer is 0.1% by atom or greater.

4. The carrier according to claim 1 , wherein the core particle comprises manganese ferrite.

5. The carrier according to claim 1 , wherein the core particle has a surface roughness Rz of 2.0 μm or greater but less than 3.0 μm.

6. The carrier according to claim 1 , wherein the carrier has a magnetization of 56 Am 2 /kg or greater but less than 73 Am 2 /kg in a magnetic field of 1,000 Oe that is equal to 79.58 kA/m.

7. The carrier according to claim 1 , wherein the coating layer further contains an inorganic particle,
wherein the inorganic particle comprises at least one member selected from the group consisting of:
a particle of a doped tin oxide doped with at least one member selected from the group consisting of tungsten, indium, phosphorus, tungsten oxides, indium oxides, and phosphorus oxides; and
a particle comprising a base particle and the doped tin oxide on a surface of the base particle.

8. A developer for forming an electrophotographic image comprising the carrier according to claim 1 .

9. An electrophotographic image forming method, comprising:
forming an electrostatic latent image on an electrostatic latent image bearer;
developing the electrostatic latent image formed on the electrostatic latent image bearer with the developer according to claim 8 to form a toner image;
transferring the toner image formed on the electrostatic latent image bearer onto a recording medium; and
fixing the toner image on the recording medium.

10. An electrophotographic image forming apparatus, comprising:
an electrostatic latent image bearer;
a charger configured to charge the electrostatic latent image bearer;
an irradiator configured to form an electrostatic latent image on the electrostatic latent image bearer;
a developing device containing the developer according to claim 8 , the developing device configured to develop the electrostatic latent image formed on the electrostatic latent image bearer with the developer to form a toner image;
a transfer device configured to transfer the toner image formed on the electrostatic latent image bearer onto a recording medium; and
a fixing device configured to fix the toner image on the recording medium.

11. A process cartridge detachably mountable on an image forming apparatus, comprising:
an electrostatic latent image bearer;
a charger configured to charge the electrostatic latent image bearer;
a developing device containing the developer according to claim 8 , the developing device configured to develop the electrostatic latent image formed on the electrostatic latent image bearer with the developer to form a toner image; and
a cleaner configured to clean the electrostatic latent image bearer.

12. The carrier of claim 1 , wherein the chargeable particle comprises barium sulfate and the amount of barium exposed at the surface of the coating layer is 0.03% by atom or more and 0.2% by atom or less.

13. The carrier of claim 1 , wherein the carrier has an apparent density of 2.0 g/cm 3 or greater but less than 2.3 g/cm 3 .

14. The carrier of claim 1 , wherein the carrier has an internal void ratio of 0.0% or greater but less than 1.9%.

15. The carrier of claim 1 , wherein the carrier has an internal void ratio of 0.0% or greater but less than 1.9% and an apparent density of 2.0 g/cm 3 or greater but less than 2.3 g/cm 3 .

Assignees

• Nagayama Masashi
• Suzuki Kousuke
• Seki Masahiro
• Kishida Hiroyuki
• Suzuki Namie
• Ricoh Co Ltd

Inventors

• Nagayama Masashi
• Suzuki Kousuke
• Seki Masahiro
• Kishida Hiroyuki
• Suzuki Namie

Classifications

• G03G15/0808

  characterised by the developer supplying means, e.g. structure of developer supply roller · CPC title

• G03G9/1085

  with non-ferrous metal oxide, e.g. MgO-Fe2O3 · CPC title

• G03G9/108

  Ferrite carrier, e.g. magnetite · CPC title

• G03G9/1139 Primary

  Inorganic components of coatings · CPC title

• G03G9/1131

  Coating methods; Structure of coatings · CPC title