Transparent glass-ceramic articles with retained strength and display devices with the same

Patent metadata

Field	Value
Publication number	US-12306378-B2
Application number	US-202217708105-A
Country	US
Kind code	B2
Filing date	Mar 30, 2022
Priority date	Apr 1, 2021
Publication date	May 20, 2025
Grant date	May 20, 2025

Abstract

A transparent article is described herein that includes: a glass-ceramic substrate comprising first and second primary surfaces opposing one another and a crystallinity of at least 40% by weight; and an optical film structure disposed on the first primary surface. The optical film structure comprises a plurality of alternating high refractive index (RI) and low RI layers and a scratch-resistant layer. The article also exhibits an average photopic transmittance of greater than 80% and a maximum hardness of greater than 10 GPa, as measured by a Berkovich Hardness Test over an indentation depth range from about 100 nm to about 500 nm. The glass-ceramic substrate comprises an elastic modulus of greater than 85 GPa and a fracture toughness of greater than 0.8 MPa·√m. Further, the optical film structure exhibits a residual compressive stress of ≥700 MPa and an elastic modulus of ≥140 GPa.

First claim

What is claimed is:

1. A transparent article, comprising:
a glass-ceramic substrate comprising a first and a second primary surface, the primary surfaces opposing one another; and
an optical film structure comprising an inner surface and an outer surface, the inner surface of the optical film structure disposed on the first primary surface,
wherein the glass-ceramic substrate comprises a crystallinity of at least 40% by weight,
wherein the optical film structure comprises a plurality of alternating high refractive index (RI) layers and low RI layers and a scratch-resistant layer,
wherein the article exhibits an average photopic transmittance of greater than 80%,
wherein the article exhibits a maximum hardness of greater than 10 GPa, as measured by a Berkovich Hardness Test over an indentation depth range from about 100 nm to about 500 nm from the outer surface of the optical film structure,
wherein the glass-ceramic substrate comprises an elastic modulus of greater than 85 GPa and a fracture toughness of greater than 0.8 MPa·√m,
further wherein the optical film structure exhibits a residual compressive stress of greater than or equal to 700 MPa and an elastic modulus of greater than or equal to 140 GPa; and
wherein the glass-ceramic substrate is chemically strengthened and has a surface compressive stress of from about 200 MPa to about 400 MPa and a compressive depth of layer of from about 1 μm to about 15 μm, wherein the glass-ceramic substrate further exhibits a maximum central tension (CT) value from about 80 MPa to about 200 MPa, and further wherein the substrate has a thickness of about 0.6 mm or less.

2. The transparent article of claim 1 , wherein the glass-ceramic substrate comprises a crystallinity of at least 75% by weight, a lithium disilicate phase, and a petalite phase.

3. The transparent article of claim 1 , wherein each high RI layer and the scratch-resistant layer comprises a silicon-containing nitride or a silicon-containing oxynitride, and each low RI layer comprises a silicon-containing oxide, and further wherein each high RI layer has a thickness from about 5 nm to about 300 nm, each low RI layer has a thickness from about 5 nm to about 300 nm, and the scratch-resistant layer has a thickness from about 100 nm to about 10,000 nm.

4. The transparent article of claim 3 , wherein a first low RI layer is disposed in direct contact with the first primary surface of the substrate, and further wherein the scratch-resistant layer has a thickness from about 1000 nm to about 3000 nm.

5. A display device comprising the transparent article of claim 1 , wherein the transparent article serves as a protective cover for the display device.

6. A transparent article, comprising:
a glass-ceramic substrate comprising a first and a second primary surface, the primary surfaces opposing one another; and
an optical film structure comprising an inner surface and an outer surface, the inner surface of the optical film structure disposed on the first primary surface,
wherein the glass-ceramic substrate comprises a crystallinity of at least 40% by weight,
wherein the optical film structure comprises a plurality of alternating high refractive index (RI) layers and low RI layers and a scratch-resistant layer,
wherein the article exhibits an average photopic transmittance of greater than 80%,
wherein the article exhibits a maximum hardness of greater than 10 GPa, as measured by a Berkovich Hardness Test over an indentation depth range from about 100 nm to about 500 nm from the outer surface of the optical film structure,
wherein the glass-ceramic substrate comprises an elastic modulus of greater than 85 GPa and a fracture toughness of greater than 0.8 MPa·√m,
wherein the optical film structure exhibits a residual compressive stress of from 700 MPa to 1100 MPa and an elastic modulus of from 140 GPa to 200 GPa,
further wherein the article exhibits an average failure stress of 700 MPa or greater in a ring-on-ring test with the outer surface of the optical film structure placed in tension; and
wherein the glass-ceramic substrate is chemically strengthened and has a surface compressive stress of from about 200 MPa to about 400 MPa and a compressive depth of layer of from about 1 μm to about 15 μm, wherein the glass-ceramic substrate further exhibits a maximum central tension (CT) value from about 80 MPa to about 200 MPa, and further wherein the substrate has a thickness of about 0.6 mm or less.

7. The transparent article of claim 6 , wherein the article exhibits an average failure stress of 800 MPa or greater in a ring-on-ring test with the outer surface of the optical film structure placed in tension, and further wherein the optical film structure exhibits an elastic modulus of from 140 GPa to 180 GPa.

8. The transparent article of claim 6 , wherein the glass-ceramic substrate comprises a crystallinity of at least 75% by weight, a lithium disilicate phase and a petalite phase.

9. The transparent article of claim 6 , wherein each high RI layer and the scratch-resistant layer comprises a silicon-containing nitride or a silicon-containing oxynitride, and each low RI layer comprises a silicon-containing oxide, and further wherein each high RI layer has a thickness from about 5 nm to about 300 nm, each low RI layer has a thickness from about 5 nm to about 300 nm, and the scratch-resistant layer has a thickness from about 100 nm to about 10,000 nm.

10. The transparent article of claim 9 , wherein a first low RI layer is disposed in direct contact with the first primary surface of the substrate, and further wherein the scratch-resistant layer has a thickness from about 1000 nm to about 3000 nm.

11. The transparent article of claim 6 , wherein the glass-ceramic substrate comprises a crystallinity of at least 75% by weight, a lithium disilicate phase, and an average crystallite size of less than 100 nm, wherein the optical film structure has a total physical thickness from about 200 nm to about 5000 nm, wherein the scratch resistant layer has a physical thickness from about 100 nm to about 4000 nm, wherein the optical film structure exhibits an elastic modulus from about 140 GPa to 180 GPa.

12. The transparent article of claim 11 , wherein the scratch resistant layer has a thickness from 1500 nm to 2500 nm and the total amount of the plurality of alternating high RI layers and low RI layers and the scratch resistant layer ranges from six (6) layers to twenty-five (25) layers.

13. A display device comprising the transparent article of claim 6 , wherein the transparent article serves as a protective cover for the display device.

Assignees

• Corning Inc

Inventors

• Amin Jaymin
• Harris Jason Thomas
• Hart Shandon Dee
• Kim Chang-Gyu
• Koch Iii Karl William
• Kosik Williams Carlo Anthony
• Lin Lin
• Moon Dong-Gun
• Oh Jeonghong
• Price James Joseph
• Smith Charlene Marie
• Subramanian Ananthanarayanan
• Ukrainczyk Ljerka
• Xu Tingge

Classifications

• C03C17/3435

  comprising a nitride, oxynitride, boronitride or carbonitride · CPC title

• C03C10/0027 Primary

  containing SiO2, Al2O3, Li2O as main constituents · CPC title

• C03C2217/734

  comprising an alternation of high and low refractive indexes · CPC title

• G02B5/285

  comprising deposited thin solid films (G02B5/281 - G02B5/289 take precedence; multilayered film filters for fibre optic multiplexing G02B6/29361) · CPC title

• G02B1/115

  Multilayers · CPC title