Battery information processing apparatus, battery manufacturing support apparatus, battery assembly, battery information processing method, and method of manufacturing battery assembly

Patent metadata

Field	Value
Publication number	US-12306254-B2
Application number	US-201816228925-A
Country	US
Kind code	B2
Filing date	Dec 21, 2018
Priority date	Dec 25, 2017
Publication date	May 20, 2025
Grant date	May 20, 2025

Abstract

When ΔSOC (an amount of variation in SOC per one running) is greater than a second threshold value, a management server generates third rebuilding information indicating that a cell is a suited cell. When ΔSOC is greater than a first threshold value and smaller than the second threshold value, the management server generates second rebuilding information indicating that a cell is a suited cell. When ΔSOC is smaller than the first threshold value, the management server generates first rebuilding information indicating that a cell is a suited cell.

First claim

What is claimed is:

1. A battery information processing apparatus in combination with a battery manufacturing support apparatus, which processes information for manufacturing a battery assembly including a plurality of cells,
the battery information processing apparatus comprising:
a battery information obtaining device configured to obtain an amount of variation in state of charge (SOC) per one running of the battery assembly used in a vehicle, wherein the amount of variation in SOC per one running of the battery assembly corresponds to one of (i) a median value of amounts of variation in SOC for each of a plurality of times of running of the battery assembly during a predetermined period of time, or (ii) an average value of amounts of variation in SOC for each of the plurality of times of running of the battery assembly during the predetermined period of time; and
a replacement information generator configured to generate replacement information, for selecting a replacement cell from among a plurality of replacement cells, which is to replace a cell included in the battery assembly of the vehicle, based on the amount of variation in SOC,
the replacement information generator being configured to
generate first replacement information when the amount of variation in SOC is smaller than a first threshold value, and
generate second replacement information when the amount of variation in SOC is greater than the first threshold value,

the first replacement information indicating that a first cell is the replacement cell, and
the second replacement information indicating that a second cell is the replacement cell, the second cell being determined as being less likely to deteriorate than the first cell based on a prescribed indicator, the prescribed indicator indicating less likeliness of deterioration of a cell,
the battery manufacturing support apparatus comprising:
an obtaining device configured to obtain the first and second replacement information generated by the battery information processing apparatus;
a selector configured to select the replacement cell in accordance with the first and second replacement information obtained by the obtaining device; and
wherein the battery manufacturing support apparatus produces a rebuilt battery assembly including the replacement cell for the vehicle.

2. The battery information processing apparatus according to claim 1 , wherein
the replacement information generator is configured to generate third replacement information when the amount of variation in SOC is greater than a second threshold value,
the second threshold value is greater than the first threshold value,
the third replacement information indicates that a third cell is the replacement cell, the third cell being determined as being less likely to deteriorate than the second cell based on the indicator, and
when the amount of variation in SOC is greater than the first threshold value and smaller than the second threshold value, the replacement information generator is configured to generate the second replacement information.

3. The battery information processing apparatus according to claim 1 , wherein
the vehicle is configured such that the plurality of cells are chargeable with electric power from an external power supply outside the vehicle, and
the amount of variation in SOC is calculated by using an amount of lowering in SOC during a period from end of charging by the external power supply until start of next charging.

4. The battery information processing apparatus according to claim 1 , wherein
the vehicle is configured such that the plurality of cells are chargeable with electric power from an external power supply outside the vehicle, and
the amount of variation in SOC is calculated by using an amount of increase in SOC during a period from start of charging by the external power supply until end of that charging.

5. The battery information processing apparatus according to claim 1 , wherein
the replacement cells are each determined as being less likely to deteriorate based on the indicator as a positive electrode is smaller in thickness.

6. The battery information processing apparatus according to claim 1 , wherein
the replacement cells are each determined as being less likely to deteriorate based on the indicator as a weight per unit area of a positive electrode is lighter.

7. The battery information processing apparatus according to claim 1 , wherein
the median value is used as the amount of variation in SOC when the vehicle for the rebuilt battery assembly is a passenger vehicle, and
the average value is used as the amount of variation in SOC when the vehicle for the rebuilt battery assembly is a commercial vehicle.

8. A battery assembly manufactured in accordance with replacement information generated by the battery information processing apparatus according to claim 1 .

9. A battery information processing method of processing information for manufacturing a battery assembly including a plurality of cells, and a battery manufacturing method using the information comprising:
obtaining an amount of variation in state of charge (SOC) per one running of the battery assembly used in a vehicle, wherein the amount of variation in SOC per one running of the battery assembly corresponds to one of (i) a median value of amounts of variation in SOC for each of a plurality of times of running of the battery assembly during a predetermined period of time, or (ii) an average value of amounts of variation in SOC for each of the plurality of times of running of the battery assembly during the predetermined period of time; and
generating replacement information for selecting a replacement cell from among a plurality of replacement cells, which is to replace a cell included in the battery assembly of the vehicle, based on the amount of variation in SOC,
the generating replacement information including
comparing the amount of variation in SOC with a first threshold value,
generating first replacement information when the amount of variation in SOC is smaller than the first threshold value, and
generating second replacement information when the amount of variation in SOC is greater than the first threshold value,

the first replacement information indicating that a first cell is the replacement cell, and
the second replacement information indicating that a second cell is the replacement cell, the second cell being determined as being less likely to deteriorate than the first cell based on a prescribed indicator, the prescribed indicator indicating less likeliness of deterioration of a cell,
selecting, based on the first and second replacement information, the replacement cell for replacement of the cell included in the battery assembly from among the replacement cells,
producing a rebuilt battery assembly including the replacement cell for the vehicle.

10. A method of manufacturing a battery assembly including a plurality of cells, the method comprising:
obtaining replacement information for selecting a replacement cell from among a plurality of replacement cells, which is to replace a cell included in the battery assembly of a vehicle;
the replacement information being information generated by using an amount of variation in state of charge (SOC) per one running of the battery assembly used in the vehicle, wherein the amount of variation in SOC per one running of the battery assembly corresponds to one of (i) a median value of amounts of variation in SOC for each of a plurality of times of running of the battery assembly during a predetermined period of time, or (ii) an average value of amounts of variation in SOC for each of the plurality of times of running of the battery assemb

Assignees

• Toyota Motor Co Ltd

Inventors

• Komiyama Keita

Classifications

• H01M50/204

  Racks, modules or packs for multiple batteries or multiple cells · CPC title

• H01M10/48

  Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte (constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569) · CPC title

• H01M10/4207 Primary

  for several batteries or cells simultaneously or sequentially · CPC title

• H01M4/131

  Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title