In vitro transcription technologies

Patent metadata

Field	Value
Publication number	US-12305210-B2
Application number	US-202217893742-A
Country	US
Kind code	B2
Filing date	Aug 23, 2022
Priority date	Aug 24, 2021
Publication date	May 20, 2025
Grant date	May 20, 2025

Abstract

The present disclosure provides technologies for in vitro transcription reactions, particularly for production of pharmaceutical grade RNA, and in some embodiments for large scale production.

First claim

We claim:

1. A method of producing a ribonucleic acid (RNA) molecule through in vitro transcription, the method comprising creating a reaction mixture under reaction conditions to form the RNA molecule, the reaction mixture comprising a nucleic acid polymerase, a nucleic acid template, and:
a molar ratio a of total cytidine triphosphate (CTP) and/or one or more CTP analog(s) to total guanosine triphosphate (GTP) and/or one or more GTP analog(s); and/or
a molar ratio b of total CTP and/or one or more CTP analog(s) to total uridine triphosphate (UTP) and/or one or more UTP analog(s); and/or
a molar ratio c of total CTP and/or one or more CTP analog(s) to total adenosine triphosphate (ATP) and/or one or more ATP analog(s),
wherein:

a is at least 1.25; and/or
b is at least 1.25; and/or
c is at least 1.10,
so that the molar ratio of total CTP to GTP to UTP to ATP is not 1:1:1:1, and further wherein;
the method is independent of the sequence of the RNA molecule.

2. The method of claim 1 , wherein a is at least 1.30, 1.35, 1.40, 1.45, 1.50, 1.55, 1.60, 1.65, 1.70, 1.75, or 1.8.

3. The method of claim 1 , wherein b is at least 1.30, 1.35, 1.40, 1.45, 1.50, 1.55, 1.60, 1.65, 1.70, 1.75, or 1.8.

4. The method of claim 1 , wherein c is at least 1.15, 1.20, 1.25, 1.30, 1.35, 1.40, 1.45, or 1.50.

5. The method of claim 1 , further comprising combining into the reaction mixture:
a molar ratio d of total ATP and/or one or more ATP analog(s) to total GTP and/or one or more GTP analog(s); and/or
a molar ratio e of total ATP and/or one or more ATP analog(s) to total UTP and/or one or more UTP analog(s),
wherein:

d is at least 1.10; and/or
e is at least 1.10.

6. The method of claim 5 , wherein d is at least 1.15, 1.20, 1.25, 1.30, 1.35, 1.40, 1.45, or 1.50.

7. A method of producing a ribonucleic acid (RNA) molecule through in vitro transcription, the method comprising creating a reaction mixture under reaction conditions to form the RNA molecule, the reaction mixture comprising a nucleic acid polymerase, a nucleic acid template, and:
a molar ratio a of total cytidine triphosphate (CTP) and/or one or more CTP analog(s) to total guanosine triphosphate (GTP) and/or one or more GTP analog(s); and/or
a molar ratio b of total CTP and/or one or more CTP analog(s) to total uridine triphosphate (UTP) and/or one or more UTP analog(s); and/or
a molar ratio c of total CTP and/or one or more CTP analog(s) to total adenosine triphosphate (ATP) and/or one or more ATP analog(s); and/or
a molar ratio d of total ATP and/or one or more ATP analog(s) to total GTP and/or one or more GTP analog(s); and/or
a molar ratio e of total ATP and/or one or more ATP analog(s) to total UTP and/or one or more UTP analog(s),
wherein:
a is at least 1.25; and/or
b is at least 1.25; and/or
c is at least 1.10, and/or
d is at least 1.10, and/or
e is at least 1.15, 1.20, 1.25, 1.30, 1.35, 1.40, 1.45, or 1.50.

8. The method of claim 1 , wherein a portion or all of the total CTP, GTP, UTP, or ATP and/or one or more CTP, GTP, UTP, or ATP analog(s) is added to the reaction mixture before transcription begins and/or at a start of transcription and a remaining portion of the total CTP, GTP, UTP, or ATP and/or one or more CTP, GTP, UTP, or ATP analog(s) is added to the reaction mixture after the start of transcription.

9. The method of claim 1 , wherein the RNA molecule is single-stranded.

10. The method of claim 1 , wherein the nucleic acid template is a DNA template.

11. The method of claim 1 , wherein the reaction mixture further comprises one or more of a reaction buffer, an RNase inhibitor, a pyrophosphatase, one or more salts, a reducing agent, and spermidine.

12. The method of claim 1 , wherein RNA integrity of RNA molecules produced by the method is at least about 40%, 45%, 50%, 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90%, or 95%.

13. The method of claim 1 , wherein RNA integrity of RNA molecules produced by the method is increased at least about 1%, 2%, 3%, 4%, 5%, 6%, 7%, 8%, 9%, 10%, 11%, 12%, 13%, 14%, 15%, 16%, 17%, 18%, 19%, or 20% compared to in vitro transcription in a reaction mixture in which a is not at least 1.25, b is not at least 1.25, and/or c is not at least 1.10.

14. The method of claim 1 , wherein the concentration of RNA molecules produced by the method is at least about 1 mg/mL, 2 mg/mL, 3 mg/mL, 4 mg/mL, 5 mg/mL, 6 mg/mL, 7 mg/mL, 8 mg/mL, 9 mg/mL, 10 mg/mL, 11 mg/mL, 12 mg/mL, 13 mg/mL, 14, mg/mL, or 15 mg/mL.

15. The method claim 1 , wherein residual dsRNA during and/or after transcription of RNA molecules produced by the method is at least about 25 pg dsRNA/μg RNA, 50 pg dsRNA/μg RNA, 75 pg dsRNA/μg RNA, 100 pg dsRNA/μg RNA, 125 pg dsRNA/μg RNA, 150 pg dsRNA/μg RNA, 175 pg dsRNA/μg RNA, 200 pg dsRNA/μg RNA, 225 pg dsRNA/μg RNA, 250 pg dsRNA/μg RNA, 275 pg dsRNA/μg RNA, or 300 pg dsRNA/μg RNA.

16. The method of claim 1 , wherein residual dsRNA during and/or after transcription of RNA molecules produced by the method is decreased at least about 60%, 61%, 62%, 63%, 64%, 65%, 66%, 67%, 68%, 69%, 70%, 71%, 72%, 73%, 74%, 75%, 76%, 77%, 78%, 79%, or 80% compared to in vitro transcription in a reaction mixture in which a is not at least 1.25, b is not at least 1.25, and/or c is not at least 1.10.

17. The method of claim 1 , wherein at least about 40%, 50%, 60%, 70%, 80%, 90%, or 99% of the RNA molecules produced by the method are capped.

18. The method of claim 1 , wherein the RNA is a therapeutic RNA.

Assignees

• BioNTech SE

Inventors

• Rabe Irena
• Buff Maximilian
• Ziegenhals Thomas
• Drögemüller Johanna
• Kuhn Andreas
• Fesser Stephanie
• Combs Rodney Gene
• Eschmann Nicole Star
• Romine Jennifer Ann Schoborg
• Williamson Jenna Kathryn

Classifications

• C12N9/1247

  DNA-directed RNA polymerase (2.7.7.6) · CPC title

• C12N2330/30

  chemically synthesised · CPC title

• C12N15/111

  General methods applicable to biologically active non-coding nucleic acids · CPC title

• C12P19/34 Primary

  Polynucleotides, e.g. nucleic acids, oligoribonucleotides · CPC title

• A61P31/14 Primary

  for RNA viruses · CPC title