Zinc free lubricating compositions and methods of using the same

Patent metadata

Field	Value
Publication number	US-12305141-B2
Application number	US-202218285004-A
Country	US
Kind code	B2
Filing date	Apr 1, 2022
Priority date	Apr 1, 2021
Publication date	May 20, 2025
Grant date	May 20, 2025

Abstract

The instant disclosure generally relates to lubricating compositions having an oil of lubricating viscosity, an ashless phosphorus-containing antiwear agent an alkaline earth metal detergent, an ashless antioxidant, and an ashless dispersant where the lubricating compositions are substantially free of zinc and methods of lubricating an engine with such lubricating compositions. The instant lubricating compositions are useful as alternative lubricating compositions the reduce and/or eliminate zinc to achieve a desired performance goal of the lubricating composition.

First claim

What is claimed is:

1. A method for reducing low speed pre-ignition in an engine, comprising suppling to a spark-ignited direct injection internal combustion engine a lubricant composition comprising:
a base oil of lubricating viscosity;
an ashless phosphorus-containing antiwear agent, wherein the ashless phosphorous
containing antiwear agent comprises an alkyl (thio)phosphate amine salt, wherein at
least 30 mole percent of phosphorous atoms in the alkyl (thio)phosphate amine salt
are in an alkyl pyrophosphate salt structure;
an alkaline earth metal detergent:
an ashless antioxidant; and
an ashless dispersant,

where the lubricant composition is substantially free of zinc.

2. The method of claim 1 , wherein the oil of lubricating viscosity comprises 80 to 95 wt % of the lubricant composition.

3. The method of claim 1 , wherein the amine alkyl pyrophosphate salt comprises a species represented by formula (I) or (II):

wherein each R 1 is independently a primary alkyl group of about 3 to about 12 carbon atoms and each R 2 is independently hydrogen or a hydrocarbyl group or an ester-containing group, and at least one R 2 group is a hydrocarbyl group or an ester-containing group; or wherein the —OH group is replaced by an —OR 1 group, or wherein one or more —OR 1 groups are replaced by —OH groups, or wherein an R 1 group is replaced by a phosphorus-containing group.

4. The method of claim 1 , wherein the amine alkyl pyrophosphate salt comprises a species represented by formula (I) or (II):

wherein each R 1 is independently a primary alkyl group of about 3 to about 12 carbon atoms and each R 2 is independently hydrogen or a hydrocarbyl group or an ester-containing group, and at least one R 2 group is a hydrocarbyl group or an ester-containing group.

5. The method of claim 1 , wherein the ashless phosphorus-containing antiwear agent is present in the lubricant composition in amount of from 0.1 to 1.5 wt %.

6. The method of claim 1 , wherein the ashless phosphorus-containing antiwear agent is present in amount to deliver from 500 to 900 ppm phosphorous to the lubricant composition.

7. The method of claim 1 , wherein the alkaline earth metal detergent is selected from an alkaline earth metal sulfonate, phenate, and salicylate.

8. The method of claim 7 , wherein the metal of the alkaline earth metal detergent is selected from calcium and magnesium.

9. The method of claim 8 , wherein the alkaline earth metal detergent is a calcium sulfonate detergent.

10. The method of claim 8 , wherein the alkaline earth metal detergent is a magnesium sulfonate detergent.

11. The method of claim 1 , wherein the alkaline earth metal detergent is present in the lubricant composition in an amount of from 0.3 to 2.5 wt %.

12. The method of claim 1 , wherein the alkaline earth metal detergent comprises a mixture of alkaline earth metal detergents and the mixture is present in the lubricating composition in an amount of from 0.8 to 2.0 wt %.

13. The method of claim 12 , wherein the mixture of alkaline earth metal detergents includes 0.4 to 0.8 wt % of a calcium sulfonate detergent and 0.6 to 1.1 wt % of a magnesium sulfonate detergent based on the total weight of the lubricant composition.

14. The method of claim 1 , wherein the ashless antioxidant is selected from an arylamine, diarylamine, an alkylated arylamines, an alkylated diaryl amines, a phenols, a hindered phenols, a sulfurized olefins, and mixtures thereof.

15. The method of claim 14 , wherein the antioxidant is an alkylated diarylamine.

16. The method of claim 14 , wherein the antioxidant is a sulfurized olefin.

17. The method of claim 1 , wherein the antioxidant is present in the lubricant composition in an amount of from 0.1 to 2.1 wt %.

18. The method of claim 14 , wherein the antioxidant includes 0.8 to 1.3 wt % of an alkylated diarylamine and 0.1 to 0.5 wt % of a sulfurized olefin.

19. The method of claim 1 , wherein the ashless dispersant is a polyisobutylene succinimide dispersant.

20. The method of claim 19 , wherein the polyisobutylene succinimide dispersant is borated.

21. The method of claim 1 , wherein the ashless dispersant is present in the lubricant composition in an amount of from 1 to 6 wt %.

22. The method of claim 1 , wherein the ashless dispersant includes 0.8 to 1.6 wt % of a boron free polyisobutylene succinimide dispersant and 1.8 to 3.1 wt % of a borated polyisobutylene dispersant.

23. The method of claim 1 , wherein the ashless phosphorus-containing antiwear agent contains sulfur and the ratio of sulfur to phosphorous is less than 2 to 1.

24. The method of claim 1 , wherein the engine is operated under a load with a break mean effective pressure (BMEP) of greater than or equal to 10 bars and at speeds less than or equal to 3,000 rpm.

25. The method of either claim 1 , wherein the engine is fueled with a liquid hydrocarbon fuel, a liquid nonhydrocarbon fuel, or mixtures thereof.

Assignees

• Lubrizol Corp

Inventors

• Vincent Paul R
• Barton William R S
• Fahey Emma
• Zhang Yanshi
• Davies Mark C
• Delbridge Ewan E

Classifications

• C10N2040/25

  Internal-combustion engines · CPC title

• C10N2030/10

  Inhibition of oxidation, e.g. anti-oxidants · CPC title

• C10N2030/06

  Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure · CPC title

• C10M2229/00

  Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions · CPC title

• C10M2223/049

  Phosphite · CPC title