Recycled concrete waste powder and aggregates with heavy oil fuel ash for producing a green flowable backfill material

Patent metadata

Field	Value
Publication number	US-12304863-B2
Application number	US-202217862206-A
Country	US
Kind code	B2
Filing date	Jul 11, 2022
Priority date	Mar 11, 2020
Publication date	May 20, 2025
Grant date	May 20, 2025

Abstract

Compositions and methods of forming compositions for a controlled low strength material (CLSM) comprising heavy oil fuel ash (HOFA) and recycled concrete powder (RCP) waste with natural and recycled aggregates and water are provided. In some embodiments, small quantities of Portland cement are also utilized. The recycled concrete powder contains primarily calcite and quartz. The CLSM can be used as a flowable compacted fill in structural and non-structural construction applications.

First claim

What is claimed is:

1. A controlled low strength material (CLSM), the CLSM comprising:
an aggregate, the aggregate is in the range of 40 wt % to 90 wt % of the CLSM weight;
a water, the water is in the range of 10 wt % to 20 wt % of the CLSM weight; and
cementitious materials, the weight of the cementitious materials are in the range of 2 wt % to 25 wt % of the CLSM weight, wherein the cementitious materials comprise heavy oil fly ash (HOFA) and recycled concrete powder;
wherein the recycled concrete powder comprises particles less than 0.075 mm.

2. The CLSM of claim 1 , wherein the cementitious materials further comprise ordinary Portland cement.

3. The CLSM of claim 1 , wherein the CLSM has a 28 day compressive strength of less than or equal to 8.3 MPa.

4. The CLSM of claim 1 , wherein the CLSM has a 28 day compressive strength of less than or equal to 2.1 MPa.

5. The CLSM of claim 1 , wherein in the recycled concrete powder is derived from the processing of concrete waste into smaller concrete fragments.

6. The CLSM of claim 1 , wherein the aggregate is a natural aggregate.

7. The CLSM of claim 1 , wherein the aggregate is derived from a recycled concrete.

8. The CLSM of claim 7 , wherein the aggregate is a coarse aggregate derived from the recycled concrete.

9. The CLSM of claim 7 , wherein the aggregate is a fine aggregate derived from the recycled concrete.

10. The CLSM of claim 1 , wherein:
the recycled concrete powder is in the range of 60 wt % to 90 wt % of the cementitious materials weight;
the HOFA is in the range of 10 wt % to 30 wt % of the cementitious materials weight; and.

11. The CLSM of claim 10 , wherein the cementitious materials further comprise ordinary Portland cement, and further wherein the ordinary Portland cement is in an amount of less than 30 wt % of the cementitious materials weight.

12. A method for forming a controlled low strength material (CLSM), the method comprising the step of:
mixing together constituent materials, the constituent materials comprising:
an aggregate, the aggregate is in the range of 40 wt % to 90 wt % of the CLSM weight;
a water, the water is in the range of 10 wt % to 20 wt % of the CLSM weight; and
cementitious materials, the weight of the cementitious materials are in the range of 2 wt % to 25 wt % of the CLSM weight, wherein the cementitious materials comprise heavy oil fly ash (HOFA) and recycled concrete powder;
wherein the recycled concrete powder comprises particles less than 0.075 mm.

13. The method of claim 12 , wherein the cementitious materials further comprise ordinary Portland cement.

14. The method of claim 12 , wherein the CLSM has a 28 day compressive strength of less than or equal to 8.3 MPa.

15. The method of claim 12 , wherein the CLSM has a 28 day compressive strength of less than or equal to 2.1 MPa.

16. The method of claim 12 , where in the recycled concrete powder is derived from the processing of concrete waste into smaller concrete fragments.

17. The method of claim 12 , wherein the aggregate is a natural aggregate.

18. The method of claim 12 , wherein the aggregate is derived from a recycled concrete.

19. The method of claim 12 , wherein:
the recycled concrete powder is in the range of 60 wt % to 90 wt % of the cementitious materials weight;
the HOFA is in the range of 10 wt % to 30 wt % of the cementitious materials weight; and.

20. The method of claim 19 , wherein the cementitious materials further comprise ordinary Portland cement, and further wherein the ordinary Portland cement is in an amount of less than 30 wt % of the cementitious materials weight.

Assignees

• Saudi Arabian Oil Co
• Univ King Fahd Pet & Minerals

Inventors

• Acero Carlos
• Rahman Muhammed Kalimur
• Al-Helal Zakariya Saleh
• Ibrahim Mohammed
• Alhems Luai
• Barry Mohammed Salihu

Classifications

• C04B18/167

  Recycled materials, i.e. waste materials reused in the production of the same materials · CPC title

• C04B7/02

  Portland cement · CPC title

• C04B2111/00724

  in mining operations, e.g. for backfilling; in making tunnels or galleries · CPC title

• C04B2201/50

  for the mechanical strength · CPC title

• Y02W30/91

  Use of waste materials as fillers for mortars or concrete · CPC title