Glass article and manufacturing method therefor

Patent metadata

Field	Value
Publication number	US-12304852-B2
Application number	US-202017638971-A
Country	US
Kind code	B2
Filing date	Jun 4, 2020
Priority date	Sep 30, 2019
Publication date	May 20, 2025
Grant date	May 20, 2025

Abstract

Provided is a method of manufacturing a glass article, including: a preparation step of preparing a glass preform ( 1 ) including a first thin-walled portion ( 1 a ) and a first thick-walled portion ( 1 b ) at different positions in a width direction; a forming step of drawing the glass preform ( 1 ) downward while heating the glass preform ( 1 ) through use of a redraw method, to thereby form a glass ribbon ( 2 ) including a second thin-walled portion ( 2 a ) and a second thick-walled portion ( 2 b ) at different positions in the width direction; and an article formation step of obtaining a glass roll ( 3 ) serving as a glass article from the glass ribbon ( 2 ).

First claim

The invention claimed is:

1. A method of manufacturing a glass article, the method comprising:
a preparation step of preparing a glass preform comprising a first thin-walled portion at a center portion of the glass preform in a width direction and a first thick-walled portion thicker than the first thin-walled portion only at each of both end portions of the glass preform in the width direction;
a forming step of drawing the glass preform downward while heating and softening the glass preform through use of a redraw method, to thereby form a glass ribbon comprising a second thin-walled portion having a thickness of 10 μm or less at a center portion of the glass ribbon in a width direction and a second thick-walled portion thicker than the second thin-walled portion only at each of both end portions of the glass ribbon in the width direction; and
an article formation step of obtaining a glass article from the glass ribbon,
wherein the forming step comprises: arranging a drawing roller, which is configured to draw the glass preform; and bringing the drawing roller into contact with only the second thick-walled portion of the glass ribbon,
wherein the article formation step comprises superimposing a protective sheet on the glass ribbon, and taking up the protective sheet and the glass ribbon into a roll shape, and
wherein, in the roll shape, the protective sheet covers an entire width of the glass ribbon including the second thin-walled portion and the second thick-walled portion and the protective sheet extends beyond an outer edge of the second thick-walled portion.

2. The method of manufacturing a glass article according to claim 1 , wherein the first thick-walled portion protrudes more than the first thin-walled portion on both surfaces of the glass preform in a thickness direction.

3. The method of manufacturing a glass article according to claim 1 , wherein the first thin-walled portion is formed by grinding or etching the glass preform.

4. The method of manufacturing a glass article according to claim 1 , wherein the forming step further comprises: arranging a support configured to support the glass preform; and bringing the support into contact with only the first thick-walled portion of the glass preform.

5. The method of manufacturing a glass article according to claim 1 , wherein a ratio of (a thickness of the first thick-walled portion)/(a thickness of the first thin-walled portion) is from 1.1 to 25.

6. The method of manufacturing a glass article according to claim 1 , wherein a ratio of (a total width of the glass preform)/(a thickness of the first thick-walled portion) is from 25 to 4,000.

7. The method of manufacturing a glass article according to claim 1 , wherein a ratio of (a width of the first thick-walled portion)/(a width of the first thin-walled portion) is from 0.02 to 40,000.

Assignees

• Nippon Electric Glass Co

Inventors

• Nakajima Kazuyoshi
• Tanaka Hirokazu

Classifications

• B65H2301/4127

  with interleaf layer, e.g. liner · CPC title

• B65H18/28

  Wound package of webs · CPC title

• C03B35/062

  using conveyors, e.g. chain- or roller conveyors, dead-plates · CPC title

• B65H2801/61

  Display device manufacture, e.g. liquid crystal displays · CPC title

• C03B23/037 Primary

  by drawing · CPC title