Low-CTE, low-puffing needle coke

Patent metadata

Field	Value
Publication number	US-12304819-B2
Application number	US-202017631578-A
Country	US
Kind code	B2
Filing date	Sep 2, 2020
Priority date	Sep 17, 2019
Publication date	May 20, 2025
Grant date	May 20, 2025

Abstract

To provide low CTE and low puffing needle coke more stably while dealing with changes in the properties of a feedstock. The low CTE and low puffing needle coke is obtained by mixing and coking a needle coke main feedstock of a coal tar-based heavy oil or petroleum-based heavy oil having a weak hydrogen donating property with a PDQI value expressed by equation (1) of less than 5.0, with a secondary feedstock having a strong hydrogen donating property with a PDQI value expressed by equation (1) of 5.0 or more, and calcining the obtained raw coke. [Equation (1)] PDQI=H %×10×(HNβ/H), wherein H % is a hydrogen amount (% by weight) obtained by elemental analysis, and HNβ/H is a ratio of β naphthenic hydrogen to total hydrogen measured by 1 H-NMR.

First claim

The invention claimed is:

1. Low CTE and low puffing needle coke, having a CTE-related structure index (NCSIC) expressed by equation (2) of more than 25.0, and a puffing-related structure index (NCSIP) expressed by equation (3) of more than 5.0:
NCSIC=(( Lc/d 002)+(open pore ratio))/(σ(θ))  [Equation (2)]

wherein Lc represents a crystallite size, d002 represents an interplanar spacing, and σ (θ) represents a standard deviation of average orientational angle;
NCSIP=(open pore amount/closed pore amount)+(HIT/1000)/EIT  [Equation (3)]

wherein HIT represents an indentation hardness and EIT represents an indentation elastic modulus.

2. The low CTE and low puffing needle coke according to claim 1 , wherein the needle coke has a crystallite size Lc of 4.0 to 10.0 nm, an interplanar spacing d002 of 0.340 to 0.350 nm, an open pore ratio of 0.15 to 0.40, and a standard deviation σ (θ) of average orientational angle of 0.01 to 0.85.

3. The low CTE and low puffing needle coke according to claim 1 , wherein the needle coke has an open pore amount of 0.040 to 0.070 cm 3 /g, a closed pore amount of 0.001 to 0.015 cm 3 /g, an indentation hardness HIT of 800 to 1500 MPa, and an indentation elastic modulus EIT of 5.0 to 15.0 GPa.

4. The low CTE and low puffing needle coke according to claim 1 , obtained by mixing and coking 100 parts by weight of a needle coke main feedstock of a coal tar-based heavy oil or petroleum-based heavy oil having a weak hydrogen donating property with a PDQI value expressed by equation (1) of less than 5.0, with 10 to 80 parts by weight of a secondary feedstock having a strong hydrogen donating property with a PDQI value expressed by equation (1) of 5.0 or more, and calcining the obtained raw coke:
PDQI=H %×10×(HNβ/H)  [Equation (1)]

wherein H % is a hydrogen amount (% by weight) obtained by elemental analysis, and HNβ/H is a ratio of β naphthenic hydrogen to total hydrogen measured by 1 H-NMR.

5. The low CTE and low puffing needle coke according to claim 4 , wherein the main feedstock is QI-removed pitch having a weak hydrogen donating property obtained by distilling coal tar and removing QI therefrom.

6. The low CTE and low puffing needle coke according to claim 4 , wherein the main feedstock is QI-removed pitch having a weak hydrogen donating property obtained by distilling coal tar and removing QI therefrom and having a PDQI value calculated by equation (1) of less than 2.

Assignees

• Nippon Steel Chemical & Mat Co Ltd

Inventors

• Hada Kyohei

Classifications

• C10B57/06

  containing additives · CPC title

• C10B55/00

  Coking mineral oils, bitumen, tar, and the like or mixtures thereof with solid carbonaceous material (cracking oils C10G) · CPC title

• C01P2006/90

  Other properties not specified above · CPC title

• C01P2006/17

  Pore diameter distribution · CPC title

• C01P2002/90

  Other crystal-structural characteristics not specified above · CPC title