Foldable inflatable structure

Patent metadata

Field	Value
Publication number	US-12304154-B2
Application number	US-202016827750-A
Country	US
Kind code	B2
Filing date	Mar 24, 2020
Priority date	Apr 1, 2019
Publication date	May 20, 2025
Grant date	May 20, 2025

Abstract

The present disclosure relates to an inflatable structure transformable between a deflated state and an inflated state. The inflatable structure comprises a drop stitch fabric having a first layer and a second layer tethered by drop stitches. The inflatable structure is provided with one or more folding lines defining the inflatable structure into two or more interconnected chambers, the one or more folding lines comprising coupling means coupling the first layer to the second layer. Dimensions of the one or more folding lines and/or coupling means are adapted to enable the inflatable structure to in both the deflated state and the inflated state be foldable along the one or more folding lines. The disclosure also relates to a method for manufacturing a foldable inflatable structure in accordance with the foregoing.

First claim

The invention claimed is:

1. An inflatable structure transformable between a deflated state and an inflated state, the inflatable structure comprising:
a drop stitch fabric having a first layer and a second layer tethered by drop stitches, the inflatable structure being provided with one or more folding lines defining the inflatable structure into two or more interconnected chambers, the one or more folding lines comprising coupling means coupling the first layer to the second layer,
wherein dimensions of the one or more folding lines and coupling means are adapted to enable the inflatable structure to in both the deflated state and the inflated state be foldable along the one or more folding lines,
wherein the one or more folding lines comprise at least a first set of folding lines defining the inflatable structure as a first and at least a second interconnected chamber, the at least first set of folding lines comprising a first sequential folding line and a last sequential folding line at least partly parallel to the first sequential folding line, and
wherein a coupling means of each folding line of the at least first set of folding lines defines a fictious folding line axis extending from edge to edge of the inflatable structure, the coupling means of each folding line of the at least first set of folding lines extending along 50 percent or less of the associated fictious folding line axis, wherein at least 50 percent or more of each folding line of the at least first set of folding lines defines an extent along the associated fictious folding line axis without the coupling means and wherein a width between the fictious folding line axis of the first sequential folding line and the fictious folding line axis of the last sequential folding line of the first set of folding lines restricts an angle (α) between the first interconnected chamber and the at least second interconnected chamber upon folding in the inflated state before edges of the first interconnected chamber and the at least second interconnected chamber abut adjacent the at least first set of folding lines, wherein a is greater than 0 degrees and less than 180 degrees.

2. The inflatable structure according to claim 1 , wherein the one or more folding lines comprise one or more seams, and the coupling means comprise stitches.

3. The inflatable structure according to claim 2 , wherein a length of each of the stitches between the first layer and the second layer is shorter than a length of the drop stitches.

4. The inflatable structure according to claim 3 , wherein the length of each of the stitches is less than half of the length of the drop stitches.

5. The inflatable structure according to claim 1 , wherein the one or more folding lines and coupling means leave one or more air passages within the inflatable structure between the two or more interconnected chambers.

6. The inflatable structure according to claim 5 , wherein at least a first air passage is supported in that at least one folding line of the one or more folding lines of the at least first set of folding has an extent extending less than 99 percent along the associated fictious folding line axis.

7. The inflatable structure according to claim 1 , wherein at least one of the two or more interconnected chambers in the deflated state is foldable by an angle of at least 135 degrees along the one or more folding lines.

8. The inflatable structure according to claim 7 , wherein the inflatable structure in the deflated state is foldable along the one or more folding lines into a predeterminable flat shape.

9. The inflatable structure according to claim 1 , wherein the inflatable structure in the inflated state is foldable along the one or more folding lines into a predeterminable three-dimensional shape.

10. The inflatable structure according to claim 1 , further comprising a ventilation vault for inflation and/or deflation of the inflatable structure.

11. The inflatable structure according to claim 1 , further comprising one or more fastening arrangements adapted to in the inflated state detachably secure the inflatable structure in a three-dimensional shape and/or adapted to in the deflated state detachably secure the inflatable structure in a flat shape.

12. The inflatable structure according to claim 1 , wherein the inflatable structure and/or the drop stitch fabric is coated and/or sealed.

13. An inflatable pet cage comprising the inflatable structure according to claim 1 .

14. The inflatable structure according to claim 1 , wherein the drop stitch fabric is a single drop stitch fabric such that all drop stitch fabric of the inflatable product is continuous and included in the single drop stitch fabric, and
wherein the single drop stitch fabric is coated such that the coated first layer and the coated second layer of the single drop stitch fabric and the coated one or more coupling means define non-permeable exterior surfaces of the inflatable structure.

Assignees

• Volvo Car Corp

Inventors

• Hjerpe Erik
• Nuzzo Nathan

Classifications

• B32B2255/02

  on fibrous or filamentary layer · CPC title

• B32B2038/008

  Sewing, stitching · CPC title

• B32B37/0076

  characterised in that the layers are not bonded on the totality of their surfaces · CPC title

• B32B5/073

  characterised by the fibrous or filamentary layer being mechanically connected to another layer by sewing, stitching, hook-and-loop fastening or stitchbonding · CPC title

• D06H5/00

  Seaming textile materials {(splicing webs B65H21/00; seaming felts in paper-making machines D21F7/10)} · CPC title