Indicator for the sanding of joint compounds and spackles

Patent metadata

Field	Value
Publication number	US-12303935-B2
Application number	US-201916662648-A
Country	US
Kind code	B2
Filing date	Oct 24, 2019
Priority date	Nov 16, 2018
Publication date	May 20, 2025
Grant date	May 20, 2025

Abstract

Joint compounds and spackling compounds which comprise a sanding indicator, the compounds displaying a first color at the surface upon drying/hardening. Methods for finishing a substrate or patching a substrate, the methods comprise applying the joint compound which comprises the sanding indicator and/or the spackling compound which comprises the sanding indicator and sanding the dried/hardened compound until the first color is removed. Accessory products which comprise at least one sanding indicator and methods for making joint compounds and spackling compounds comprising the sanding indicator.

First claim

What is claimed is:

1. A joint compound or a spackling compound comprising: one or more fillers, one or more binders and a sanding indicator comprising murexide, cresol red, m-cresol purple, bromoxylenol, thymol blue, or any combination thereof, and wherein the joint compound or spackling compound displays a first color at the air/joint compound surface after the joint compound or the spackling compound has dried or hardened, wherein the first color is distinguishable from a second color of the joint compound beneath the air/joint compound surface.

2. The joint compound or spackling compound of claim 1 , wherein the sanding indicator is in an amount from 0.001 wt % to 5 wt % of the joint compound or spackling compound total, excluding water.

3. A method for analyzing the air/joint compound surface of the joint compound or spackling compound of claim 1 , the method comprising:
1) inspecting the surface for the presence of the first color after the surface was sanded, and
2) determining that additional sanding is needed if the first color is detected at the surface.

4. The method of claim 3 , wherein the surface is inspected by visual inspection and/or with a device which detects the first color.

5. A method for patching a substrate, wherein the method comprises applying to the substrate the spackling compound of claim 1 .

6. The method of claim 5 , wherein the method further comprises sanding the spackling compound after the spackling compound has dried and displays a first color at the air/joint compound interface.

7. A method of making the joint compound or the spackling compound of claim 1 , wherein the method comprises mixing a drying-type joint compound composition, a setting-type joint compound composition or a spackling compound composition with the sanding indicator.

8. A method for finishing a substrate, the method comprising:
a) applying to the substrate the joint compound or the spackling compound of claim 1 wherein the joint compound or the spackling compound displays a first color at the air/joint compound surface, wherein the first color is distinguishable from the substrate's color and wherein the first color at the surface is also distinguishable from a second color of the joint compound beneath the surface; and
b) sanding the surface of the joint compound or the spackling compound until the first color is removed from the surface.

9. The method of claim 8 , wherein the substrate is a wallboard assembly, gypsum wallboard, gypsum fiberboard, interior wall, exterior wall, ceiling tile, floor underlayment, floor panel, construction joint, joint tape, nail and/or screw head, cementitious block, wood, mortar, glass, metal, aluminum, plastic, brick, stone, paper, ceramic tile or any combination thereof.

10. The method of claim 8 , wherein the step of sanding comprises detecting the first color with a sensor which is in communication with a processor which initiates the sanding of the surface with the first color by a sanding machine until the sensor detects that the first color has been removed and/or the sensor detects a second color.

Assignees

• United States Gypsum Co

Inventors

• Donovan Alexander J
• Schlude Joseph W
• Kincaid Tyler

Classifications

• C04B2111/54

  Substitutes for natural stone, artistic materials or the like · CPC title

• C04B26/02 Primary

  Macromolecular compounds · CPC title

• C04B2111/00689

  of the setting type · CPC title

• C04B2111/00681

  of the drying type · CPC title

• C04B2103/54

  Pigments; Dyes · CPC title