Rotors for electric motors

Patent metadata

Field	Value
Publication number	US-12301060-B2
Application number	US-202218074085-A
Country	US
Kind code	B2
Filing date	Dec 2, 2022
Priority date	Oct 27, 2022
Publication date	May 13, 2025
Grant date	May 13, 2025

Abstract

An example rotor includes a rotor yoke having an outer circumference and an inner circumference. The rotor further includes a plurality of rotor ribs on a surface the rotor yoke and extending between the outer circumference and the inner circumference. The rotor further includes a plurality of magnets, each of the plurality of magnets being disposed adjacent to and between two of the plurality of rotor ribs.

First claim

What is claimed is:

1. A rotor comprising:
a rotor yoke having an outer circumference and an inner circumference;
a plurality of rotor ribs on a surface of the rotor yoke and extending between the outer circumference and the inner circumference; and
a plurality of magnets, each of the plurality of magnets being disposed adjacent to and between two of the plurality of rotor ribs,
wherein at least one of the plurality of magnets is adjacent to but spaced apart from at least one of the plurality of rotor ribs, defining a gap between the at least one of the plurality of magnets and the at least one of the plurality of rotor ribs.

2. The rotor of claim 1 , wherein the plurality of rotor ribs have a substantially rectangular cross section.

3. The rotor of claim 1 , wherein the plurality of rotor ribs have a substantially trapezoidal cross section.

4. The rotor of claim 1 , wherein a size of the gap is based at least in part on a flux leakage.

5. The rotor of claim 1 , wherein the plurality of rotor ribs are formed from a soft magnetic composite material.

6. The rotor of claim 1 , wherein the plurality of rotor ribs are formed from lamination stacks.

7. The rotor of claim 6 , wherein the lamination stacks are formed from a grain-oriented lamination steel.

8. The rotor of claim 7 , wherein the grain-oriented lamination steel is oriented between the outer circumference and the inner circumference.

9. The rotor of claim 1 , wherein the rotor is disposed in an electric motor of a vehicle.

10. An electric motor comprising:
a stator; and
a first rotor comprising:
a first rotor yoke having a first outer circumference and a first inner circumference;
a first plurality of rotor ribs on a first surface of the first rotor yoke and extending between the first outer circumference and the first inner circumference; and
a first plurality of magnets, each of the first plurality of magnets being disposed adjacent to and between two of the first plurality of rotor ribs,
wherein at least one of the first plurality of magnets is adjacent to but spaced apart from at least one of the first plurality of rotor ribs, defining a gap between the at least one of the first plurality of magnets and the at least one of the first plurality of rotor ribs.

11. The electric motor of claim 10 , further comprising a second rotor comprising:
a second rotor yoke having a second outer circumference and a second inner circumference;
a second plurality of rotor ribs on a second surface of the second rotor yoke and extending between the second outer circumference and the second inner circumference; and
a second plurality of magnets, each of the second plurality of magnets being disposed adjacent to and between two of the second plurality of rotor ribs.

12. The electric motor of claim 11 , wherein the stator is disposed between the first rotor and the second rotor.

13. The electric motor of claim 10 , wherein the first plurality of rotor ribs are spaced a first distance from the stator, and wherein the first plurality of magnets are spaced a second distance from the stator.

14. The electric motor of claim 13 , wherein the first distance is less than the second distance.

15. The electric motor of claim 10 , wherein the first plurality of rotor ribs are formed from lamination stacks, wherein the lamination stacks are formed from a grain- oriented lamination steel, and wherein the grain-oriented lamination steel is oriented between the first outer circumference and the first inner circumference.

16. The electric motor of claim 10 , wherein the electric motor is disposed in a vehicle.

17. A vehicle comprising:
a rechargeable energy storage system comprising a battery; and
an electric motor to receive electric power from the rechargeable energy storage system, the electric motor comprising:
a stator; and
a first rotor comprising:
a first rotor yoke having a first outer circumference and a first inner circumference;
a first plurality of rotor ribs on a first surface of the first rotor yoke and extending between the first outer circumference and the first inner circumference;
a first plurality of magnets, each of the first plurality of magnets being disposed adjacent to and between two of the first plurality of rotor ribs,
wherein the first plurality of rotor ribs are formed from lamination stacks that are formed from a grain-oriented lamination steel, and wherein the grain-oriented lamination steel is oriented between the first outer circumference and the first inner circumference; and

second rotor comprising:
a second rotor yoke having a second outer circumference and a second inner circumference;
a second plurality of rotor ribs on a second surface of the second rotor yoke and extending between the second outer circumference and the second inner circumference; and
a second plurality of magnets, each of the second plurality of magnets being disposed adjacent to and between two of the second plurality of rotor ribs.

18. The vehicle of claim 17 , wherein the stator is disposed between the first rotor and the second rotor.

19. The vehicle of claim 17 , wherein at least one of the first plurality of magnets is adjacent to but spaced apart from at least one of the first plurality of rotor ribs, defining a gap between the at least one of the first plurality of magnets and the at least one of the first plurality of rotor ribs.

20. The vehicle of claim 17 , wherein at least one of the second plurality of magnets is adjacent to but spaced apart from at least one of the second plurality of rotor ribs, defining a gap between the at least one of the second plurality of magnets and the at least one of the second plurality of rotor ribs.

Assignees

• Gm Global Tech Operations Llc

Inventors

• Yao Jian
• Fedida Vincent
• Holmes Alan G
• Duan Chengwu
• Zou Yusheng

Classifications

• H02K1/182

  to stators axially facing the rotor, i.e. with axial or conical air gap · CPC title

• H02K1/2793

  Rotors axially facing stators · CPC title

• H02K16/02

  Machines with one stator and two {or more} rotors · CPC title

• H02K21/24

  with magnets axially facing the armatures, e.g. hub-type cycle dynamos · CPC title

• H02K16/025

  with rotors and moving stators connected in a cascade (cascade arrangement of an asynchronous motor with another dynamo-electric motor or converter H02K17/34) · CPC title