Battery assembly with improved thermal propagation management

Patent metadata

Field	Value
Publication number	US-12300799-B2
Application number	US-202318337824-A
Country	US
Kind code	B2
Filing date	Jun 20, 2023
Priority date	Apr 28, 2023
Publication date	May 13, 2025
Grant date	May 13, 2025

Abstract

The present disclosure relates to a battery assembly comprising: a plurality of battery cells stacked and arranged with each other; a bus bar assembly, at least a portion of which is positioned on one side of the plurality of battery cells and electrically connected to the plurality of battery cells; a case accommodating the plurality of battery cells and the bus bar assembly; an accommodating space positioned between the bus bar assembly and the plurality of battery cells inside the case; and a solid filler inserted into the accommodating space.

First claim

The invention claimed is:

1. A battery assembly comprising:
a plurality of battery cells stacked and arranged with each other, wherein each of the plurality of battery cells comprises an electrolyte therein and an electrode assembly impregnated in the electrolyte;
case accommodating the plurality of battery cells;
an accommodating space defined between the case and the plurality of battery cells inside the case; and
a solid filler inserted into the accommodating space,
wherein the shape of the solid filler is a plurality of granular materials and an air gap exists between the granular materials, and
wherein a melting point of the solid filler is higher than an ignition point of the electrolyte,
a bus bar assembly, at least a portion of which is positioned on one side of the plurality of battery cells and electrically connected to the plurality of battery cells inside the case,
wherein the bus bar assembly comprises a first bus bar and a second bus bar extending along a stacking direction of the plurality of battery cells with the plurality of battery cells interposed therebetween
wherein the accommodating space comprises: a first accommodating space formed between the first bus bar and the plurality of battery cells; and
a second accommodating space formed between the second bus bar and the plurality of battery cells,
wherein the solid filler is positioned in at least one space among the first accommodating space and the second accommodating space.

2. The battery assembly according to claim 1 , wherein the size of each of the plurality of granular materials is 2 μm or more and less than or equal to the thickness of any one battery cell among the plurality of battery cells.

3. The battery assembly according to claim 1 , further comprising:
a first bus bar frame supporting the first bus bar and the plurality of battery cells;
a second bus bar frame supporting the second bus bar and the plurality of battery cells with the first bar; and
a support frame positioned between an upper face of the case and the plurality of battery cells and connecting the first bus bar frame and the second bus bar frame.

4. The battery assembly according to claim 1 , wherein the accommodating space further comprises a third accommodating space located between the support frame and the plurality of battery cells, and
wherein the solid filler is positioned also in the third accommodating space.

5. The battery assembly according to claim 1 , wherein a melting point of the solid filler is higher than an ignition point of the plurality of battery cells.

6. The battery assembly according to claim 1 , wherein a melting point of the solid filler is higher than 150 degrees Celsius (° C.).

7. The battery assembly according to claim 1 , wherein
a porosity of the plurality of granular materials is 20 percent (%) or more and 30 percent (%) or less.

8. The battery assembly according to claim 1 , wherein the solid filler comprises a fire-mitigation material made of an inorganic compound.

9. The battery assembly according to claim 8 , wherein the solid filler is any one selected from the group consisting of silica gel, alumina, and calcium carbonate, or a combination thereof.

10. The battery assembly according to claim 1 , further comprising a fire-mitigation member positioned between the plurality of battery cells.

11. A battery assembly comprising:
a plurality of battery cells comprising a main body portion accommodating an electrode assembly for storing or generating electric energy, an electrolyte accommodated in the main body to impregnate the electrode assembly, and a plurality of lead tab portions, at least a portion of which is positioned outside the main body portion and each of which is electrically connected to the electrode assembly;
a bus bar connected to each of the lead tab portions to electrically connect the plurality of battery cells to the outside;
an accommodating space formed by each of the main body portions, each of the lead tab portions, and the bus bar; and
a solid filler inserted into the accommodating space,
wherein the shape of the solid filler is a plurality of granular materials and an air gap exists between the granular materials, and
wherein a melting point of the solid filler is higher than an ignition point of the electrolyte.

12. The battery assembly according to claim 11 , wherein the bus bar comprises a first bus bar and a second bus bar extending along a stacking direction of the plurality of battery cells with the plurality of battery cells interposed therebetween,
wherein the lead tab portion comprises a first lead tab portion electrically connected to the first bus bar, and a second lead tab portion electrically connected to the second bus bar, and
wherein the accommodating space comprises a first accommodating space formed between each of the first lead tab portions, the main body portion, and the first bus bar, and a second accommodating space formed between each of the second lead tab portions, each main body portion, and the second bus bar.

13. The battery assembly according to claim 11 , wherein the bus bar comprises
a slit hole formed through the bus bar and into which at least a portion of each of the lead tab portions is inserted.

14. A battery assembly comprising:
a plurality of battery cells stacked and arranged with each other;
a bus bar electrically connected to the plurality of battery cells;
a case accommodating the plurality of battery cells and the bus bar;
an accommodating space formed at at least a space among between the plurality of battery cells and the bus bar and between an upper face of the case and the plurality of battery cells; and
a solid filler inserted into the accommodating space,
wherein each of the plurality of battery cells comprises an electrolyte therein and an electrode assembly impregnated in the electrolyte,
wherein the shape of the solid filler is a plurality of granular materials and an air gap exists between the granular materials, and
wherein a melting point of the solid filler is higher than an ignition point of the electrolyte.

15. The battery assembly according to claim 14 , wherein the size of each of the plurality of granular materials is 2 μm or more and less than or equal to the thickness of any one battery cell among the plurality of battery cells.

Assignees

• Sk On Co Ltd

Inventors

• Noh Yun Joo
• Lee Gang U

Classifications

• H01M50/503

  characterised by the shape of the interconnectors · CPC title

• H01M50/507 Primary

  comprising an arrangement of two or more busbars within a container structure, e.g. busbar modules · CPC title

• H01M50/211

  adapted for pouch cells · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M50/502

  Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing · CPC title