Method and system for determining at least one power contact resistance

Patent metadata

Field	Value
Publication number	US-12298353-B2
Application number	US-202217851144-A
Country	US
Kind code	B2
Filing date	Jun 28, 2022
Priority date	Jun 29, 2021
Publication date	May 13, 2025
Grant date	May 13, 2025

Abstract

A method determines at least one power contact resistance or at least one resistance value corresponding to the at least one power contact resistance between at least one pack power contact of a battery pack and at least one apparatus power contact of an electrically driven work apparatus or of a charging apparatus. The pack power contact and the apparatus power contact touch one another and are loaded with a power current. The battery pack and the work apparatus or the charging apparatus are electrically connected by a data communication line for transmitting a data communication signal. The method determines the power contact resistance or the resistance value by comparing a signal voltage variable of the data communication line and a power voltage variable of the at least one pack power contact or of the apparatus power contact with one another, wherein the signal voltage variable or the power voltage variable is dependent on a voltage drop caused by the power current and the at least one power contact resistance.

First claim

What is claimed is:

1. A method for determining at least one power contact resistance or at least one resistance value corresponding to the at least one power contact resistance, between at least one pack power contact of a battery pack and at least one apparatus power contact of an electrically driven work apparatus or of a charging apparatus, the method comprising:
loading the at least one pack power contact and the at least one apparatus power contact that touch one another with a power current;
electrically connecting the battery pack and the work apparatus or the charging apparatus by way of a data communication line for transmitting a data communication signal; and
determining, with circuitry, the at least one power contact resistance or the at least one resistance value by comparing a signal voltage variable associated with the data communication signal transmitted on the data communication line and a power voltage variable of the at least one pack power contact or of the at least one apparatus power contact with one another,
wherein the signal voltage variable or the power voltage variable is dependent on at least one voltage drop caused by the power current and the at least one power contact resistance;
wherein one of:
the power voltage variable is at least one of a power voltage potential of the pack power contact or a power voltage difference between a positive power voltage potential of a positive pack power contact and a negative power voltage potential of a negative pack power contact, or
the power voltage variable is at least one of a power voltage potential of the apparatus power contact or a power voltage difference between a positive power voltage potential of a positive apparatus power contact and a negative power voltage potential of a negative apparatus power contact; and

wherein the signal voltage variable associated with the data communication signal is at least one of a signal voltage level of the data communication line or a signal voltage difference between a high signal voltage level and a low signal voltage level.

2. The method according to claim 1 , further comprising:
determining the at least one power contact resistance or the at least one resistance value by determining the power current.

3. The method according to claim 1 ,
wherein the data communication line is different from the at least one pack power contact and the at least one apparatus power contact,
wherein the battery pack comprises a pack data contact, which is different from the at least one pack power contact,
wherein the work apparatus or the charging apparatus comprises an apparatus data contact, which is different from the at least one apparatus power contact,
wherein the pack data contact and the apparatus data contact touch one another, and
wherein the data communication line is at least partly produced by the touching of the pack data contact and the apparatus data contact.

4. The method according to claim 1 , wherein:
the comparing comprises ascertaining a difference of the signal voltage variable and the power voltage variable from one another.

5. The method according to claim 1 , further comprising:
determining the power contact resistance or the resistance value corresponding to the power contact resistance between the pack power contact of the battery pack and the apparatus power contact of the work apparatus or of the charging apparatus by way of comparing the signal voltage level and the power voltage potential with one another, wherein the signal voltage level or the power voltage potential is dependent on a voltage drop caused by the power current and the power contact resistance, and/or
determining the power contact resistance or the resistance value corresponding to the power contact resistance between the pack power contact of the battery pack and the apparatus power contact of the work apparatus or of the charging apparatus by way of comparing the signal voltage difference and the power voltage difference with one another, wherein the signal voltage difference or the power voltage difference is dependent on at least one voltage drop caused by the power current and the at least one power contact resistance.

6. The method according to claim 1 ,
wherein the signal voltage variable is referenced to a power voltage potential of the apparatus power contact and/or is dependent on a power voltage difference between a positive power voltage potential of a positive apparatus power contact and a negative power voltage potential of the negative apparatus power contact, or
wherein the signal voltage variable is referenced to a power voltage potential of the pack power contact and/or is dependent on a power voltage difference between a positive power voltage potential of a positive pack power contact and a negative power voltage potential of a negative pack power contact.

7. The method according to claim 1 ,
wherein the data communication line is electrically connected to a signal output of a transmitter of the work apparatus or of the charging apparatus or of the battery pack,
wherein at least one supply voltage potential of the transmitter is dependent on at least one voltage drop caused by the power current and the at least one power contact resistance, and wherein the transmitter has a power supply rejection ratio, and/or
wherein at least one supply voltage potential of the transmitter is referenced to at least one power voltage potential of the at least one apparatus power contact or at least one power voltage potential of the at least one pack power contact, and/or
wherein at least one supply voltage input of the transmitter is electrically connected in parallel with the at least one apparatus power contact or the at least one pack power contact.

8. The method according to claim 1 ,
wherein the data communication signal comprises operating data information, rotational speed information, current information, voltage information, power information, discharge information, charging information, temperature information, state information, fault information and/or identifier information.

9. The method according to claim 1 ,
wherein the at least one pack power contact and/or the at least one apparatus power contact are/is a plug connector.

10. The method according to claim 1 ,
wherein a rated voltage of the battery pack, of the work apparatus, and/or of the charging apparatus is a minimum of 18 V or a minimum of 30 V, and/or a maximum of 72 V or a maximum of 54 V, and/or
wherein a maximum power current of the battery pack, of the work apparatus, and/or of the charging apparatus is a minimum of 1 A or a minimum of 1.5 A, and/or a maximum of 1000 A or a maximum of 750 A, and/or
wherein a maximum power of the battery pack, of the work apparatus, and/or of the charging apparatus is a minimum of 1 kW or a minimum of 2 kW, and/or a maximum of 10 KW or a maximum of 5 kW, and/or
wherein a maximum energy content of the battery pack is a minimum of 100 Wh or a minimum of 200 Wh, and/or a maximum of 4000 Wh or a maximum of 2000 Wh.

11. The method according to claim 1 , further comprising:
outputting and/or transmitting information about the at least one power contact resistance determined or the at least one resistance value determined when the at least one power contact resistance determined or the at least one resistance value determined reaches or exceeds a resistance limit value, and/or
when the at least one power contact resistance determined or the at least one resistance value determined reaches or exceeds a resistance limit value, decreasing a maximum released power and/or a maximum released power current, by switching off the battery pack, the work apparatus, an

Assignees

• Stihl Ag & Co Kg Andreas

Inventors

• Von Hofen Malte
• Saemann Christian

Classifications

• H02J7/485

  with provisions for charging different types of batteries · CPC title

• H02J7/44

  between battery management systems and power sources · CPC title

• H02J7/751

  concerning the insertion or the connection of the batteries · CPC title

• H02J7/40

  characterised by the exchange of charge or discharge related data · CPC title

• G01R31/386

  using test-loads · CPC title