High permeance nanofiltration membrane with nanoring-like structure and preparation method thereof

Patent metadata

Field	Value
Publication number	US-12296300-B2
Application number	US-202217854143-A
Country	US
Kind code	B2
Filing date	Jun 30, 2022
Priority date	Jan 26, 2022
Publication date	May 13, 2025
Grant date	May 13, 2025

Abstract

Provided is a high permeance nanofiltration membrane with nanoring-like structure and preparation method thereof. The membrane includes a base film and a polyamide layer having nanoring-like structure morphology on its surface. The method includes: (1) formulating a piperazine nanoemulsion containing a surfactant, vegetable oil, piperazine and water; and (2) infiltrating a base film with the piperazine nanoemulsion, and removing excess droplets from the surface of the base film to obtain a treated base film; covering the surface of the treated base film with a solution of trimesoyl chloride in n-hexane to perform interfacial polymerization; and drying the resulting membrane. Introduction of nano-oil droplets into aqueous phase as templates to construct nanoring-like structure morphology on the surface of the polyamide layer significantly increases the specific surface area and free volume of the polyamide layer without losing the salt rejection rate of the membrane, thereby greatly improving its water permeance.

First claim

What is claimed is:

1. A preparation method of a nanofiltration membrane with a nanoring-like structure, comprising the steps of:
(1) formulating a piperazine nanoemulsion containing a surfactant, sunflower seed oil, piperazine and water, wherein the piperazine nanoemulsion has a mass volume ratio of the surfactant to water of 400 mg: 1 L, a mass volume ratio of the sunflower seed oil to water of 1200 mg: 1 L, and a mass volume ratio of the piperazine to water of 2 g: 1 L; and
(2) infiltrating a base film with the piperazine nanoemulsion, and removing excess droplets from the surface of the base film to obtain a treated base film; then covering the surface of the treated base film with a solution of trimesoyl chloride in n-hexane to perform interfacial polymerization; and drying the resulting membrane to obtain the nanofiltration membrane,
wherein the nanofiltration membrane is composed of the base film and a polyamide layer having nanoring-like structure morphology on the surface of the polyamide layer.

2. The preparation method according to claim 1 , wherein in step (1), the piperazine nanoemulsion is prepared by: adding the surfactant, the sunflower seed oil and the piperazine to the water, stirring at a rotational speed of 15-30 rpm for 5-20 min, and performing ultrasonication in an ice bath for 5-20 min at an ultrasonic intensity of 300-1000 W, with a pause for 1-10 s every 5-20 s of the ultrasonication.

3. The preparation method according to claim 1 , wherein in step (2), trimesoyl chloride is present in the solution of trimesoyl chloride in n-hexane in a mass volume fraction of 0.1-0.3 wt/v %.

4. The preparation method according to claim 1 , wherein in step (2), the infiltrating includes immersing the base film in the piperazine nanoemulsion and standing for 1-5 min; and the covering of the surface of the treated base film with the solution of trimesoyl chloride in n-hexane is performed for 30-90 s.

5. The preparation method according to claim 1 , wherein in step (1), the surfactant is at least one selected from the group consisting of sodium dodecylbenzene sulfonate, sodium dodecyl sulfate, cetyltrimethylammonium bromide and Tween-80; and
in step (2), the removing of the excess droplets from the surface of the base film is performed by use of a roller; and the drying is performed at a temperature of 55-65° C. for a duration of 1-10 min.

6. The preparation method according to claim 1 , wherein nanorings in the nanoring-like structure have an average diameter of 200-2000 nm and an average height of 50-200 nm.

7. The preparation method according to claim 1 , wherein the base film is selected from the group consisting of a polyethersulfone base film, a polysulfone base film, and a polyvinylidene fluoride base film.

8. A nanofiltration membrane with a nanoring-like structure prepared by the preparation method according to claim 1 ,
wherein at a water temperature of 25° C., the nanofiltration membrane has a water permeance being 36.8 L m −2 h −1 bar −1 , and a Na 2 SO 4 rejection rate being 99.6%.

9. The nanofiltration membrane with a nanoring-like structure according to claim 8 , wherein nanorings in the nanoring-like structure have an average diameter of 200-2000 nm and an average height of 50-200 nm.

10. The nanofiltration membrane with a nanoring-like structure according to claim 8 , wherein the base film is selected from the group consisting of a polyethersulfone base film, a polysulfone base film, and a polyvinylidene fluoride base film.

Assignees

• Univ Tongji

Inventors

• Dai Ruobin
• Wang Zhiwei
• Wang Tianlin
• Zhou Huimin

Classifications

• B01D2323/46

  Impregnation · CPC title

• B01D71/68

  Polysulfones; Polyethersulfones · CPC title

• B01D71/56

  Polyamides, e.g. polyester-amides · CPC title

• B01D71/34

  Polyvinylidene fluoride · CPC title

• B01D67/0095

  Drying · CPC title