Apparatus, systems, and methods for precise guidance of surgical tools

Patent metadata

Field	Value
Publication number	US-12295676-B2
Application number	US-202017032501-A
Country	US
Kind code	B2
Filing date	Sep 25, 2020
Priority date	Oct 4, 2013
Publication date	May 13, 2025
Grant date	May 13, 2025

Abstract

Described herein are systems, apparatus, and methods for precise placement and guidance of tools during a surgical procedure, particularly a spinal surgical procedure. The system features a portable robot arm with end effector for precise positioning of a surgical tool. The system requires only minimal training by surgeons/operators, is intuitive to use, and has a small footprint with significantly reduced obstruction of the operating table. The system works with existing, standard surgical tools, does not required increased surgical time or preparatory time, and safely provides the enhanced precision achievable by robotic-assisted systems.

First claim

What is claimed is:

1. A method of performing a surgical procedure with a robotic surgical system, the method including:
obtaining or accessing an image of at least a portion of a spine of patient undergoing the surgical procedure;
moving a mobile cart transporting the robotic surgical system, the robotic surgical system including a robotic arm in proximity to an operating table, wherein the robotic arm includes an end effector;
stabilizing the mobile cart;
computing, by a processor of a computing device, a desired trajectory for a first surgical tool from the image of and from a detected real-time position of at least one of the first surgical tool and end effector of the robotic arm;
aligning the end effector in accordance with the desired trajectory; and
maneuvering the first surgical tool by the user, wherein the first surgical tool is constrained by the end effector, wherein during the maneuvering, the end-effector is only moved when a handle attached to the end-effector detects a presence of a hand of a user.

2. The method of claim 1 , wherein the image is 3D CT scan.

3. The method of claim 1 , wherein the image is a 3D fluoroscopy scan.

4. The method of claim 1 , wherein the end-effector is configured to hold the first surgical tool.

5. The method of claim 1 , wherein stabilizing the mobile cart includes immobilizing the mobile cart with respect to the operating room floor.

6. The method of claim 1 , wherein the first surgical tool is a drill.

7. The method of claim 6 , wherein the desired trajectory is path of the drill to a vertebral body of the patient.

8. The method of claim 1 , further comprising: performing a registration, by the processor, to spatially align the end effector, the patient, and the desired trajectory.

9. The method of claim 8 , further comprising: maintaining the spatial alignment without performing a re-registration of a position of the end-effector at the desired trajectory when the first surgical tool is removed and replaced with a second surgical tool.

10. The method of claim 1 , further comprising: displaying the position of the first surgical instrument in relation to the image during the surgical procedure.

11. A method of performing a surgical procedure with a robotic surgical system, the method including:
obtaining or accessing an image of at least a portion of a spine of patient undergoing the surgical procedure;
moving a mobile cart transporting the robotic surgical system, the robotic surgical system including a robotic arm in proximity to an operating table, wherein the robotic arm includes an end effector;
stabilizing the mobile cart;
detecting, by the processor, a force applied by a user to the end effector;
determining, by the processor, whether the force exceeds a predetermined minimum force required for movement of the end-effector;
controlling, by the processor, movement of the end effector in response to the force applied to the end effector, thereby providing haptic feedback to the user via the end effector;
computing, by a processor of a computing device, a projected trajectory for a first surgical tool from the image and from a detected real-time position of at least one of the first surgical tool and end effector; and
maneuvering the first surgical tool, wherein the first surgical tool is constrained by the end effector, wherein during the maneuvering, the end-effector is only moved when a handle attached to the end-effector detects a presence of a hand of a user.

12. The method of claim 11 , wherein the image is 3D CT scan.

13. The method of claim 11 , wherein the image is a 3D fluoroscopy scan.

14. The method of claim 11 , wherein the end-effector is configured to hold the surgical tool.

15. The method of claim 11 , wherein stabilizing the mobile cart includes immobilizing the mobile cart with respect to the operating room floor.

16. The method of claim 11 , wherein the first surgical tool is a drill.

17. The method of claim 16 , wherein the projected trajectory is path of the drill to a vertebral body of the patient.

18. The method of claim 11 , further comprising: performing a registration, by the processor, to spatially align the end effector, the patient, and the projected trajectory.

19. The method of claim 18 , further comprising: maintaining the spatial alignment without performing a re-registration of a position of the end-effector at the projected trajectory when the first surgical tool is removed and replaced with a second surgical tool.

20. The method of claim 11 , further comprising: displaying the position of the first surgical instrument in relation to the image during the surgical procedure.

Assignees

• KB Medical SA

Inventors

• Kostrzewski Szymon
• Chappuis Olivier
• Nussbaumer Billy
• Gehriger Daniel
• Berthelin Roderik

Classifications

• A61B2034/105

  Modelling of the patient, e.g. for ligaments or bones · CPC title

• A61B2034/102

  Modelling of surgical devices, implants or prosthesis · CPC title

• A61B34/37

  Leader-follower robots (A61B34/35 takes precedence) · CPC title

• A61B34/76

  Manipulators having means for providing feel, e.g. force or tactile feedback · CPC title

• A61B2090/064

  for measuring force, pressure or mechanical tension · CPC title