Rotating electric machine

Patent metadata

Field	Value
Publication number	US-12294243-B2
Application number	US-202017927741-A
Country	US
Kind code	B2
Filing date	Aug 20, 2020
Priority date	Aug 20, 2020
Publication date	May 6, 2025
Grant date	May 6, 2025

Abstract

A rotating electric machine includes a stator and a rotor. The rotor includes a rotor core and a plurality of permanent magnets. The rotor core includes a plurality of core portions. The rotor core includes an annular portion and a plurality of coupling portions. Each of the plurality of coupling portions couples the annular portion and a first core portion of each of the plurality of core portions to each other. Each of the plurality of coupling portions has at least one coupling path. A sum of a width of a portion having the smallest width in at least one coupling path is smaller than a length of a joining boundary between the annular portion and each of the plurality of coupling portions.

First claim

The invention claimed is:

1. A rotating electric machine, comprising:
a stator; and
a rotor provided on an inner peripheral side of the stator so as to be rotatable with respect to the stator,
wherein the rotor includes:
a rotor core;
a plurality of permanent magnets provided to the rotor core; and
a shaft which is fixed to a center portion of the rotor core, and extends in an axial direction of the rotor, wherein the rotor core has a plurality of holes arranged in a circumferential direction of the rotor,

wherein the plurality of holes include a plurality of first holes and a plurality of second holes,
wherein the plurality of permanent magnets are inserted only into the plurality of first holes of the plurality of holes, respectively,
wherein the plurality of first holes and the plurality of second holes are alternately arranged one by one in the circumferential direction,
wherein the rotor core includes a plurality of core portions arranged in the circumferential direction with the plurality of second holes defined therebetween, respectively,
wherein the plurality of permanent magnets are magnetized such that magnetic-pole surfaces facing each other in the circumferential direction have different poles,
wherein each of the plurality of core portions includes:
a first core portion located on one magnetic-pole surface side of each of the plurality of permanent magnets; and
a second core portion located on the other magnetic-pole surface side of each of the plurality of permanent magnets,

wherein the rotor core includes a first rotor core in at least a part in the axial direction,
wherein the first rotor core includes a first annular portion and a plurality of first coupling portions,
wherein the first annular portion is provided on an inner peripheral side with respect to the plurality of core portions, and is formed such that the shaft is inserted thereinto,
wherein each of the plurality of first coupling portions couples the first annular portion and the first core portion of each of the plurality of core portions to each other,
wherein each of the plurality of first coupling portions includes at least one coupling path,
wherein a sum of a width of a portion having the smallest width in the at least one coupling path is smaller than a length of a joining boundary having an arc shape between the first annular portion and each of the plurality of first coupling portions,
wherein the at least one coupling path is a plurality of coupling paths,
wherein a non-magnetic hole is formed between two coupling paths adjacent to each other among the plurality of coupling paths, and
wherein, in a cross section perpendicular to the axial direction, the non-magnetic hole has a circular fastening hole that allows a fastening member to pass therethrough in the axial direction.

2. The rotating electric machine according to claim 1 , wherein, in a cross section perpendicular to the axial direction, the non-magnetic hole is arranged on an outer peripheral side with respect to a circle inscribed in the plurality of permanent magnets about an axial center of the rotor.

3. The rotating electric machine according to claim 2 , wherein a width of each of the at least one coupling path is constant in a radial direction of the rotor.

4. The rotating electric machine according to claim 2 , wherein a circumferential width of the second hole increases from an outer peripheral side toward the inner peripheral side.

5. The rotating electric machine according to claim 1 , wherein a width of each of the at least one coupling path is constant in a radial direction of the rotor.

6. The rotating electric machine according to claim 1 ,
wherein the rotor further includes an end plate arranged on an outer side of the rotor core in the axial direction, and
wherein an end portion of each of the plurality of first coupling portions in the axial direction is connected to the end plate.

7. The rotating electric machine according to claim 1 ,
wherein the rotor further includes an end plate arranged on an outer side of the rotor core in the axial direction, and
wherein each of the plurality of first coupling portions and the end plate are fastened by a fastening member passing through the non-magnetic hole.

8. The rotating electric machine according to claim 1 , wherein each of the plurality of first coupling portions has a configuration of being separable from both of the first annular portion and the first core portion.

9. The rotating electric machine according to claim 8 , wherein each of the plurality of first coupling portions is made of a non-magnetic material.

10. The rotating electric machine according to claim 8 ,
wherein the rotor core further includes a second rotor core arranged so as to overlap the first rotor core in the axial direction, and
wherein the second rotor core includes a second annular portion provided on an inner peripheral side with respect to the plurality of core portions, the second annular portion having the shaft inserted thereinto, and a plurality of second coupling portions that couple the second annular portion and the second core portions of the plurality of core portions to each other, respectively.

11. The rotating electric machine according to claim 8 , wherein a circumferential width of the second hole increases from an outer peripheral side toward the inner peripheral side.

12. The rotating electric machine according to claim 1 , wherein the first annular portion has a protrusion that is formed on an inner peripheral surface of the first annular portion and is in contact with an outer peripheral surface of the shaft.

13. The rotating electric machine according to claim 12 , wherein the protrusion is arranged at a position shifted from each of the plurality of first coupling portions in the circumferential direction.

14. The rotating electric machine according to claim 1 ,
wherein, in a cross section perpendicular to the axial direction, the first annular portion includes a plurality of protrusion groups each including at least one protrusion that is formed on an inner peripheral surface of the first annular portion and is in contact with an outer peripheral surface of the shaft, and
wherein each of the plurality of protrusion groups is provided between two first coupling portions adjacent to each other among the plurality of first coupling portions in the circumferential direction.

15. The rotating electric machine according to claim 1 , wherein the shaft has a protrusion that is formed on an outer peripheral surface of the shaft and is in contact with an inner peripheral surface of the first annular portion.

16. The rotating electric machine according to claim 1 ,
wherein the rotor core further includes a second rotor core arranged so as to overlap the first rotor core in the axial direction, and
wherein the second rotor core includes a second annular portion provided on an inner peripheral side with respect to the plurality of core portions, the second annular portion having the shaft inserted thereinto, and a plurality of second coupling portions that couple the second annular portion and the second core portions of the plurality of core portions to each other, respectively.

17. The rotating electric machine according to claim 16 ,
wherein the rotor core further includes a third rotor core arranged so as to overlap the first rotor core and the second rotor core in the axial direction,
wherein the third rotor core includes a third annular portion provided on an inner peripheral side with respect to the plurality of core portions, t

Assignees

• Mitsubishi Electric Corp

Inventors

• Sasaki Hidenori
• Motoyoshi Kenta
• Fujikura Shohei
• Ikeda Hiroko
• Kawamura Koji

Classifications

• H02K1/2773 Primary

  consisting of tangentially magnetized radial magnets · CPC title

• H02K7/003

  Couplings; Details of shafts (means for mounting rotors on shafts H02K1/28) · CPC title

• H02K1/28

  Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures · CPC title

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title

• H02K1/278 Primary

  Surface mounted magnets; Inset magnets · CPC title