Battery module and power system

Patent metadata

Field	Value
Publication number	US-12294065-B2
Application number	US-202318184915-A
Country	US
Kind code	B2
Filing date	Mar 16, 2023
Priority date	Jan 15, 2020
Publication date	May 6, 2025
Grant date	May 6, 2025

Abstract

A power system includes a battery module and a battery ECU. The battery module includes multiple battery stacks. Each of multiple battery stacks includes multiple battery cells, multiple detectors which independently detect physical values of the multiple battery cells, respectively, and multiple individual communicators which wirelessly output detection results of the multiple detectors. Each of the multiple individual communicators communicates a radio signal wirelessly to and from a general monitor. The multiple battery stacks and the general monitor are accommodated in a storage space in a housing having electromagnetic shielding performance. A shield is also accommodated in the storage space while facing a communication hole formed on the housing.

First claim

What is claimed is:

1. A battery module comprising:
a battery cell;
an individual monitor configured to receive a detection result detected from the battery cell;
an individual communicator configured to wirelessly output the detection result detected from the battery cell;
a communications monitor configured to monitor and wirelessly communicate radio signals to and from the individual communicator; and
an electromagnetic shielding housing having a storage space that houses the battery cell, the individual monitor, the individual communicator, and the communications monitor, wherein:
the electromagnetic shielding housing has a non-electromagnetic shielding portion;
the battery module further comprises a signal line or a power line connected to the communications monitor and extending outside of the housing through the non-electromagnetic shielding portion; and
a portion where the signal line or the power line and the communications monitor are connected is below a top of the battery cell.

2. The battery module as claimed in claim 1 , wherein a lower end of the communications monitor is lower than the top of the battery cell.

3. The battery module as claimed in claim 1 , wherein the individual communicator and the communications monitor are provided at positions closer to a ceiling wall of the housing than to a bottom wall of the housing.

4. The battery module as claimed in claim 1 , wherein
the non-electromagnetic shielding portion of the housing is located below the individual communicator and the communications monitor.

5. The battery module as claimed in claim 1 , wherein:
the housing includes a box having an opening and a lid for sealing the opening,
the box includes a bottom wall and an annular side wall rising from the bottom wall,
the lid includes a ceiling wall facing away from the bottom wall and a rim wall rising from the ceiling wall and extending toward a tip side of the side wall, and
the individual communicator is below a boundary between the side wall of the box and the rim wall of the lid.

6. The battery module as claimed in claim 1 , wherein the non-electromagnetic shielding portion is below the portion where the signal line or power line and the communications monitor are connected.

7. The battery module as claimed in claim 1 , wherein the communications monitor is provided on another side surface of the battery cell, the other side surface being different from a side surface on which the individual monitor is provided.

8. The battery module as claimed in claim 4 , further comprising an electromagnetic shield arranged opposite to the non-electromagnetic shielding portion, and
a storage space of the housing is defined by a compartment wall that has the non-electromagnetic shielding portion.

9. The battery module as claimed in claim 8 , wherein the electromagnetic shield includes:
a facing portion that faces the non-electromagnetic shielding portion; and
a leg extended from the facing portion and connected to the compartment wall.

10. The battery module as claimed in claim 9 , wherein:
the leg is annular and rises from the facing portion toward the compartment wall, and
at least a tip of the leg is connected to the compartment wall by at least partially surrounding the non-electromagnetic shielding portion.

11. The battery module as claimed in claim 8 , wherein at least a part of the electromagnetic shield is composed of a conductive wire netting.

12. The battery module as claimed in claim 8 , wherein the non-electromagnetic shielding portion includes a hole through the compartment wall to communicate the storage space to an outside.

13. The battery module as claimed in claim 12 , wherein the non-electromagnetic shielding portion includes a nonconductive seal that seals the hole.

14. The battery module as claimed in claim 1 , wherein the individual monitor is provided on a side surface of a battery casing accommodating the battery cell.

15. The battery module as claimed in claim 8 , wherein the electromagnetic shield is in the electromagnetic shielding housing.

16. The battery module as claimed in claim 8 , wherein the electromagnetic shield is arranged opposite to the compartment wall.

17. The battery module as claimed in claim 1 , further comprising an individual detector that detects the battery cell.

18. The battery module as claimed in claim 17 , comprising:
a plurality of the battery cells;
a plurality of the individual communicators; and
a plurality of the individual detectors.

19. A battery module comprising:
a battery cell;
an individual monitor configured to receive a detection result detected from the battery cell;
an individual communicator configured to wirelessly output the detection result detected from the battery cell;
a communications monitor configured to monitor and wirelessly communicate radio signals to and from the individual communicator; and
an electromagnetic shielding housing having a storage space that houses the battery cell, the individual monitor, the individual communicator, and the communications monitor, wherein:
the electromagnetic shielding housing has a non-electromagnetic shielding portion;
the battery module further comprises a signal line or a power line connected to the communications monitor and extending outside of the housing through the non-electromagnetic shielding portion; and
a portion where the signal line or the power line and the communications monitor are connected is below a top of a battery casing accommodating the battery cell.

20. The battery module as claimed in claim 19 , wherein a lower end of the communications monitor is lower than the top of the battery casing.

21. The battery module as claimed in claim 19 , wherein the individual communicator and the communications monitor are provided at positions closer to a ceiling wall of the housing than to a bottom wall of the housing.

22. The battery module as claimed in claim 19 , wherein
the non-electromagnetic shielding portion of the housing is located below the individual communicator and the communications monitor.

23. The battery module as claimed in claim 19 , wherein:
the housing includes a box having an opening and a lid for sealing the opening,
the box includes a bottom wall and an annular side wall rising from the bottom wall,
the lid includes a ceiling wall facing away from the bottom wall and a rim wall rising from the ceiling wall and extending toward a tip side of the side wall, and
the individual communicator is below a boundary between the side wall of the box and the rim wall of the lid.

24. The battery module as claimed in claim 19 , wherein the non-electromagnetic shielding portion is below the portion where the signal line or power line and the communications monitor are connected.

25. The battery module as claimed in claim 19 , wherein the communications monitor is provided on another side surface of the battery cell, the other side surface being different from a side surface on which the individual monitor is provided.

26. The battery module as claimed in claim 22 , further comprising an electromagnetic shield arranged opposite to the non-electromagnetic shielding portion, and
a storage space of the housing is defined by a compartment wall that has the non-electromagnetic shielding portion.

27. The battery module as claimed in claim 26 , wherein the electromagnetic shield includ

Assignees

• Denso Corp

Inventors

• Aoki Kousuke
• NUMATA Tatsuhiro

Classifications

• H01M10/482 Primary

  for several batteries or cells simultaneously or sequentially · CPC title

• H01M10/425

  Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing (printed circuits H05K1/00) · CPC title

• H01M10/4207

  for several batteries or cells simultaneously or sequentially · CPC title

• H01M2010/4278

  Systems for data transfer from batteries, e.g. transfer of battery parameters to a controller, data transferred between battery controller and main controller · CPC title

• H01M2010/4271

  Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing · CPC title