Battery system and method for equalization of battery pack

Patent metadata

Field	Value
Publication number	US-12294062-B2
Application number	US-202217698396-A
Country	US
Kind code	B2
Filing date	Mar 18, 2022
Priority date	Mar 23, 2021
Publication date	May 6, 2025
Grant date	May 6, 2025

Abstract

A battery system comprises a battery pack, an equalization unit, and a battery ECU. The battery pack includes a plurality of blocks connected in series. The equalization unit performs equalization control to equalize the plurality of blocks in voltage. The battery ECU obtains a determined equalization time, and controls the equalization unit to end the equalization control when the equalization time has elapsed since the equalization control was started.

First claim

What is claimed is:

1. A battery system comprising:
a battery pack including a plurality of blocks connected in series;
an equalizer that executes equalization control to equalize the plurality of blocks in voltage;
a controller that obtains a determined equalization time and controls the equalizer to end the equalization control when the equalization time has elapsed since the equalization control was started; and
a voltage sensor that senses a voltage of each of the plurality of blocks,
wherein the equalizer includes:
a plurality of switching elements each connected to a respective one of the plurality of blocks in parallel, and
a plurality of discharge resistors each connected to a respective one of the plurality of switching elements in series, and

wherein the equalization time is determined based on a resistance of the plurality of discharge resistors and a detection error of the voltage sensor.

2. The battery system according to claim 1 , wherein the equalization time is a fixed value determined further based on an upper limit value of a voltage use range of the plurality of blocks.

3. The battery system according to claim 1 , further comprising a relay that switches electrical connection to electrical disconnection and vice versa between the battery pack and a load, wherein
the equalization control is a process in which when the plurality of blocks have a first block and a second block with a voltage difference larger than a threshold value, the first block being higher in voltage than the second block, the first block is discharged by conducting one of the plurality of switching elements which is connected to the first block in parallel, and
the controller calculates the threshold value depending on a period of time elapsing after the battery pack is electrically disconnected from the load before the battery pack is electrically connected to the load.

4. The battery system according to claim 3 , further comprising a temperature sensor that senses a temperature of the battery pack,
wherein the controller calculates the threshold value depending on the elapsing period of time and the temperature of the battery pack.

5. The battery system according to claim 1 , further comprising a relay that switches electrical connection to electrical disconnection and vice versa between the battery pack and a load,
wherein the equalization time is a variable value determined further based on a voltage difference between the plurality of blocks obtained before the battery pack is electrically connected to the load by the relay.

6. The battery system according to claim 5 , wherein
the equalization control is a process in which when the plurality of blocks have a first block and a second block with a voltage difference larger than a threshold value, the first block being higher in voltage than the second block, the first block is discharged by conducting one of the plurality of switching elements which is connected to the first block in parallel, and
the controller calculates the threshold value depending on a period of time elapsing after the battery pack is electrically disconnected from the load before the battery pack is electrically connected to the load.

7. The battery system according to claim 6 , further comprising a temperature sensor that senses a temperature of the battery pack, wherein
the controller sets the threshold value depending on the elapsing period of time and the temperature of the battery pack.

8. A method for equalization of a battery pack, the battery pack including a voltage sensor, and a plurality of blocks connected in series, and configured such that equalization control, is executed by an equalizer, to equalize the plurality of blocks in voltage, the voltage sensor senses the voltage of each of the plurality of blocks, the method comprising:
starting the equalization control;
obtaining a determined equalization time; and
ending the equalization control when the equalization time has elapsed since the equalization control was started,
wherein the equalizer includes:
a plurality of switching elements each connected to a respective one of the plurality of blocks in parallel, and
a plurality of discharge resistors each connected to a respective one of the plurality of switching elements in series, and

wherein the equalization time is determined based on a resistance of the plurality of discharge resistors and a detection error of the voltage sensor.

Assignees

• Toyota Motor Co Ltd
• Subaru Corp

Inventors

• Yoshida Hiroshi
• Nakagawa Takahiko
• Uwai Kenta

Classifications

• H02J7/56

  Active balancing, e.g. using capacitor-based, inductor-based or DC-DC converters · CPC title

• H02J2105/37

  exchanging power with electric vehicles [EV] or with hybrid electric vehicles [HEV] · CPC title

• H02J7/82

  Control of state of charge [SOC] · CPC title

• H02J7/54

  Passive balancing, e.g. using resistors or parallel MOSFETs · CPC title

• B60L58/22 Primary

  Balancing the charge of battery modules · CPC title