Formwork panel

Patent metadata

Field	Value
Publication number	US-12291860-B2
Application number	US-202318178398-A
Country	US
Kind code	B2
Filing date	Mar 3, 2023
Priority date	Nov 19, 2018
Publication date	May 6, 2025
Grant date	May 6, 2025

Abstract

A formwork panel for forming adjacent concrete bodies, wherein the formwork panel is adapted to be compressible on expansion of the concrete bodies. The formwork panel may be substantially planar to be in a plane substantially perpendicular to a travel surface formed by upper surfaces of the concrete bodies. The formwork panel may be extruded and may have at least one internal void to facilitate sacrificial compression of the formwork panel on expansion of the concrete bodies.

First claim

The invention claimed is:

1. A formwork panel for forming adjacent concrete bodies, the formwork panel comprising:
a first sideform wall extending vertically, the first sideform wall having an inner surface, an outer surface, and a first lip;
a second sideform wall extending vertically and spaced apart from the first sideform wall, the second sideform wall having an inner surface, an outer surface, and a second lip;
a top wall extending between and connecting the first sideform wall to the second sideform wall, the top wall having a first end and a second end;
a bottom wall extending between and connecting the first sideform wall to the second sideform wall, the bottom wall having a first end and a second end;
a first rail connected to the outer surface of the second sideform wall above the second lip of the second sideform wall, the first rail having a horizontal portion and a vertical portion;
wherein the horizontal portion of the first rail extends horizontally outward from the second sideform wall past the second end of the top wall;
wherein the vertical portion of the first rail extends vertically downward towards the bottom wall;

a second rail connected to the outer surface of the second sideform wall between the first rail and the second lip of the second sideform wall, the second rail having a horizontal portion and a vertical portion;
wherein the horizontal portion of the second rail extends horizontally outward from the second sideform wall past the second end of the top wall;
wherein the vertical portion of the second rail extends vertically upward towards the top wall; and

a plurality of spaced-apart sacrificial ribs each extending between and connecting the first sideform wall to the second sideform wall,
wherein the first lip of the first sideform wall includes a horizontal portion that extends horizontally outward from the first sideform wall past the first end of the top wall and a diagonal portion that connects the horizontal portion of the first lip to the first end of the bottom wall;
wherein the second lip of the second sideform wall includes a horizontal portion that extends horizontally outward from the second sideform wall past the second end of the top wall and a diagonal portion that connects the horizontal portion of the second lip to the second end of the bottom wall;
wherein the first sideform wall, the second sideform wall, the top wall, the bottom wall, and the sacrificial ribs define a plurality of spaced apart internal voids between the first sideform wall and the second sideform wall such that the formwork panel is compressible when one or both of the adjacent concrete bodies expand toward the formwork panel.

2. The formwork panel of claim 1 , wherein the first sideform wall is substantially planar and the second sideform wall is substantially planar.

3. The formwork panel of claim 1 , wherein the first sideform wall is substantially planar and the second sideform wall is substantially planar in planes substantially perpendicular to a travel surface formed by upper surfaces of the concrete bodies.

4. The formwork panel of claim 1 , which is extruded.

5. The formwork panel of claim 1 , wherein the first rail and the second rail define a channel configured to receive a slidable joiner plate.

6. The formwork panel of claim 5 , wherein the channel is configured to enable the formwork panel to be connected to another like formwork panel by inserting one end of the joiner plate in the channel and an opposite end of the joiner plate in a like channel of the like formwork panel.

7. The formwork panel of claim 5 , wherein the channel is configured to receive an engagement formation of a support bracket.

8. The formwork panel of claim 1 , wherein the first rail and the second rail define a channel configured to receive an engagement formation of a support bracket, the engagement formation insertable between the first rail and the second rail when in an unlocked orientation and thereafter rotatable to a locked orientation relative to the first rail and the second rail such that the engagement formation is locked by the first rail and the second rail against lateral withdrawal from the formwork panel.

9. The formwork panel of claim 1 , which has a length and a constant cross-sectional shape along the length configured to be cut.

10. The formwork panel of claim 1 , which includes an upper capping, the upper capping having sidewalls and a top surface configured to be level with upper surfaces of the concrete bodies.

11. A formwork panel for forming adjacent concrete bodies, the formwork panel comprising:
a substantially planar first sideform wall extending vertically, the first sideform wall having an inner surface, an outer surface, and a first lip;
a substantially planar second sideform wall extending vertically and spaced apart from the first sideform wall, the second sideform wall having an inner surface, an outer surface, and a second lip;
a top wall extending between and connecting the first sideform wall to the second sideform wall, the top wall having a first end and a second end;
a bottom wall extending between and connecting the first sideform wall to the second sideform wall, the bottom wall having a first end and a second end;
a first rail connected to the outer surface of the second sideform wall above the second lip of the second sideform wall, the first rail having a horizontal portion and a vertical portion;
wherein the horizontal portion of the first rail extends horizontally outward from the second sideform wall past the second end of the top wall;
wherein the vertical portion of the first rail extends vertically downward towards the bottom wall;

a second rail connected to the outer surface of the second sideform wall between the first rail and the second lip of the second sideform wall, the second rail having a horizontal portion and a vertical portion;
wherein the horizontal portion of the second rail extends horizontally outward from the second sideform wall past the second end of the top wall;
wherein the vertical portion of the second rail extends vertically upward towards the top wall; and

a plurality of spaced-apart sacrificial ribs each extending between and connecting the first sideform wall to the second sideform wall;
wherein the first lip of the first sideform wall includes a horizontal portion that extends horizontally outward from the first sideform wall past the first end of the top wall and a diagonal portion that connects the horizontal portion of the first lip to the first end of the bottom wall;
wherein the second lip of the second sideform wall includes a horizontal portion that extends horizontally outward from the second sideform wall past the second end of the top wall and a diagonal portion that connects the horizontal portion of the second lip to the second end of the bottom wall;
wherein the first rail and the second rail define a channel configured to receive a slidable joiner plate,
wherein the first sideform wall, the second sideform wall, the top wall, the bottom wall, and the sacrificial ribs are extruded, and
wherein the first sideform wall, the second sideform wall, the top wall, the bottom wall, and the sacrificial ribs define a plurality of spaced apart internal voids between the first sideform wall and the second sideform wall such that the formwork panel is compressible when one or both of the adjacent concrete bodies expand toward the formwork panel.

12. The formwork panel of claim 11 , wherein the channel defined by the first rail and the second rail is configured to receive an engagement formation of a support bracket.

13. The formwork panel of cla

Assignees

• Illinois Tool Works

Inventors

• Mason Greg Stephen

Classifications

• E04B2001/389

  Brackets · CPC title

• E04B1/681

  for free moving parts · CPC title

• E01C11/14 Primary

  Dowel assembly {; Design or construction of reinforcements in the area of joints (coupling devices for prefabricated units E01C5/005; combined with characteristic packings E01C11/08 - E01C11/12; removable holders E01C23/045)} · CPC title

• E01C11/10

  Packing of plastic or elastic materials {, e.g. wood, resin (E01C11/045 takes precedence)} · CPC title

• E01C15/00

  Pavings specially adapted for footpaths, sidewalks or cycle tracks · CPC title