Systems and methods for control allocation for electric vertical take-off and landing aircraft

Patent metadata

Field	Value
Publication number	US-12291343-B2
Application number	US-202318398577-A
Country	US
Kind code	B2
Filing date	Dec 28, 2023
Priority date	Jan 25, 2021
Publication date	May 6, 2025
Grant date	May 6, 2025

Abstract

A method of controlling an electric aircraft that has a plurality of actuators that includes a plurality of electric propulsion units includes: receiving force and moment commands for the electric aircraft; determining control commands for the plurality of actuators based on the desired force and moment commands by solving an optimization problem that comprises a noise minimization term for minimizing noise generated by the electric propulsion units; and controlling the plurality of actuators according to the determined control commands to meet the force and moment commands for the electric aircraft.

First claim

The invention claimed is:

1. A method of controlling an electric aircraft, the method comprising:
receiving desired force and moment commands for an electric aircraft, wherein the electric aircraft comprises a plurality of actuators that includes a plurality of electric propulsion units;
determining control commands for the plurality of actuators based on the desired force and moment commands by minimizing an objective function that comprises a noise minimization term for minimizing noise generated by the electric propulsion units; and
controlling the plurality of actuators according to the determined control commands to meet the force and moment commands for the electric aircraft and to minimize edgewise flight time.

2. The method of claim 1 , wherein controlling the plurality of actuators according to the determined control commands comprises operating at least a first electric propulsion unit of the plurality of electric propulsion units at a different speed than at least a second electric propulsion unit of the plurality of electric propulsion units to spread frequencies of the plurality of electric propulsion units across a wider frequency band.

3. The method of claim 2 , wherein at least one of the electric propulsion units closer to a fuselage of the aircraft is operated at a lower speed than another of the electric propulsion units further from the fuselage, to reduce noise at the fuselage.

4. The method of claim 2 , wherein at least two of the electric propulsion units are operated at different speeds during straight-ahead flight.

5. The method of claim 1 , wherein at least a subset of the plurality of electric propulsion units are tiltable, and controlling the plurality of actuators according to the determined control commands comprises at least one of tilting the subset of the plurality of electric propulsion units or adjusting an attitude of the aircraft.

6. The method of claim 1 , wherein controlling the plurality of actuators according to the determined control commands comprises setting a pitch of blades of at least one of the electric propulsion units to minimize a speed of the at least one electric propulsion unit.

7. The method of claim 1 , wherein the electric aircraft is a vertical take-off and landing aircraft.

8. The method of claim 1 , wherein the electric aircraft is manned.

9. The method of claim 1 , wherein the electric aircraft comprises multiple electric propulsion units on either side of a fuselage of the aircraft.

10. The method of claim 1 , wherein the objective function that is minimized to determine control commands for the plurality of actuators comprises an energy balance term for balancing energy draw of the electric propulsion units according to a monitored energy state of a plurality of battery packs.

11. A system for controlling an electric aircraft, the system comprising one or more processors, memory, and one or more programs stored in the memory for execution by the one or more processors for:
receiving desired force and moment commands for an electric aircraft, wherein the electric aircraft comprises a plurality of actuators that includes a plurality of electric propulsion units;
determining control commands for the plurality of actuators based on the desired force and moment commands by minimizing an objective function that comprises a noise minimization term for minimizing noise generated by the electric propulsion units; and
controlling the plurality of actuators according to the determined control commands to meet the desired force and moment commands of the electric aircraft and to minimize edgewise flight time.

12. The system of claim 11 , wherein controlling the plurality of actuators according to the determined control commands comprises operating at least a first electric propulsion unit of the plurality of electric propulsion units at a different speed than at least a second electric propulsion unit of the plurality of electric propulsion units to spread frequencies of the plurality of electric propulsion units across a wider frequency band.

13. The system of claim 12 , wherein at least one of the electric propulsion units closer to a fuselage of the aircraft is operated at a lower speed than another of the electric propulsion units further from the fuselage, to reduce noise at the fuselage.

14. The system of claim 12 , wherein at least two of the electric propulsion units are operated at different speeds during straight-ahead flight.

15. The system of claim 11 , wherein at least a subset of the plurality of electric propulsion units are tiltable, and controlling the plurality of actuators according to the determined control commands comprises at least one of tilting the subset of the plurality of electric propulsion units or adjusting an attitude of the aircraft.

16. The system of claim 11 , wherein controlling the plurality of actuators according to the determined control commands comprises setting a pitch of blades of at least one of the electric propulsion units to minimize a speed of the at least one electric propulsion unit.

17. The system of claim 11 , wherein the electric aircraft is a vertical take-off and landing aircraft.

18. The system of claim 11 , wherein the electric aircraft is manned.

19. The system of claim 11 , wherein the electric aircraft comprises multiple electric propulsion units on either side of a fuselage of the aircraft.

20. The system of claim 11 , wherein the the objective function that is minimized to determine control commands for the plurality of actuators comprises an energy balance term for balancing energy draw of the electric propulsion units according to a monitored energy state of a plurality of battery packs.

Assignees

• Archer Aviation Inc

Inventors

• Bower Geoffrey C
• Xue Nansi
• Chen Alan
• Goldman Benjamin
• Depenbusch Nathan

Classifications

• B64C11/30

  Blade pitch-changing mechanisms · CPC title

• B64D31/14

  Transmitting means between initiating means and power plants · CPC title

• B64D31/02 Primary

  Initiating means · CPC title

• B64D27/34

  All-electric aircraft · CPC title

• B64D27/31

  within, or attached to, wings · CPC title