Thermal system of a motor vehicle and method of operating the thermal system

Patent metadata

Field	Value
Publication number	US-12291083-B2
Application number	US-202118248039-A
Country	US
Kind code	B2
Filing date	Nov 30, 2021
Priority date	Dec 11, 2020
Publication date	May 6, 2025
Grant date	May 6, 2025

Abstract

A thermal system for conditioning the supply air for a passenger compartment and for cooling components of a drive train of a motor vehicle, in particular a thermal management system. The system has a refrigerant circuit with a compressor, a first refrigerant-to-air heat exchanger for transferring heat via ambient air, which is formed to be operable as a condenser/gas cooler and evaporator, a second refrigerant-to-air heat exchanger operated as a first evaporator with an upstream first flow control device as well as a heat exchanger operated as a second evaporator with an upstream second flow control device.

First claim

The invention claimed is:

1. A thermal system for conditioning a supply air for a passenger compartment and for cooling components of a drive train of a motor vehicle, having a coolant circuit, the thermal system comprising:
a compressor;
a first refrigerant-to-air heat exchanger for transferring heat via ambient air, which is formed to be operable as a condenser/gas cooler and an evaporator;
a second refrigerant-to-air heat exchanger operated as a first evaporator with an upstream first flow control device;
a heat exchanger operated as a second evaporator with an upstream second flow control device;
a third refrigerant-to-air heat exchanger operated as a condenser/gas cooler for heating the supply air for the passenger compartment as well as a third flow control device, which are formed between the compressor and the first refrigerant-to-air heat exchanger, wherein the third flow control device is formed downstream of the third refrigerant-to-air heat exchanger in a flow direction of a refrigerant, wherein the second refrigerant-to-air heat exchanger with the upstream first flow control device is disposed within a first flow path and the heat exchanger with the upstream second flow control device is disposed within a second flow path, each of which are formed to extend from a first branch-off point to a junction point, wherein the first flow control device is formed as a second branch-off point from which a main flow path and a bypass flow path of the first flow path are each formed to extend to the junction point, the second flow control device is formed as a junction point and a third flow path is formed to extend from a third branch-off point to the second flow control device, wherein the third branch-off point is disposed between the third refrigerant-to-air heat exchanger and the third flow control device.

2. The thermal system according to claim 1 , wherein the second refrigerant-to-air heat exchanger is disposed within the main flow path of the first flow path and the bypass flow path of the first flow path is formed as a bypass for the second refrigerant-to-air heat exchanger.

3. The thermal system according to claim 1 , wherein the first flow control device is formed as a 3/2-way valve with three ports, port A, port B, and port C, and a unilateral expansion function, wherein the first flow control device is formed as an expansion valve between the port C formed as an inlet and the port B formed as an outlet and is formed as a shut-off valve between the port C formed as an inlet and the port A formed as an outlet, wherein the main flow path is connected to the port B and the bypass flow path is connected to the port A.

4. The thermal system according to claim 1 , wherein the second flow control device is formed as a 3/2-way valve with three ports, port A, port B, and port C, and a bilateral expansion function, wherein the second flow control device is formed as an expansion valve between the port A and the port B, each formed as an inlet and the port C formed as an outlet, wherein the heat exchanger is disposed within the second flow path downstream of the port C in the flow direction of the refrigerant.

5. The thermal system according to claim 1 , wherein the third flow control device is formed as an expansion valve.

6. The thermal system according to claim 1 , wherein the heat exchanger operated as a second evaporator is formed as a refrigerant-to-coolant heat exchanger and is disposed within the coolant circuit having at least one heat exchanger for cooling the components of the drive train.

7. The thermal system according to claim 1 , wherein the coolant circuit is formed with an internal heat exchanger for heat transfer between the refrigerant at high pressure and the refrigerant at low pressure, wherein, on a low-pressure side, the internal heat exchanger is disposed within the first flow path downstream of the second refrigerant-to-air heat exchanger operated as the first evaporator in the flow direction of the refrigerant.

8. The thermal system according to claim 7 , wherein, on a high-pressure side, the internal heat exchanger is disposed between the first refrigerant-to-air heat exchanger and the first branch-off point of the first flow path and the second flow path.

9. The thermal system according to claim 7 , wherein, on a high-pressure side, the internal heat exchanger is disposed within the first flow path upstream of the first flow control device in the flow direction of the refrigerant.

10. A method of operating the thermal system of the motor vehicle for operation in a refrigeration system mode, in a heat pump mode and in a post-heating mode for the supply air of the passenger compartment to be conditioned according to claim 1 , wherein, during operation in the heat pump mode or the post-heating mode, the refrigerant is decompressed for heating the supply air of the passenger compartment when passing through the third flow control device disposed between the third refrigerant-to-air heat exchanger and the first refrigerant-to-air heat exchanger from a high-pressure level to a low-pressure level or to a medium-pressure level and is evaporated, when passing through the first refrigerant-to-air heat exchanger operated as the evaporator, with absorption of heat from the ambient air, wherein heat is transferred from the refrigerant to the supply air for the passenger compartment when passing through the third refrigerant-to-air heat exchanger.

11. The method according to claim 10 , wherein, when passing through a flow passage of the second flow control device, the refrigerant is decompressed from the high-pressure level to the low-pressure level and, when passing through the heat exchanger operated as the second evaporator, is evaporated with absorption of heat, wherein a mass flow of the refrigerant is divided at the third branch-off point of the third flow path into a first partial mass flow through the first refrigerant-to-air heat exchanger as well as the first flow path and a second partial mass flow through the third flow path as well as the second flow path with the heat exchanger.

12. The method according to claim 10 , wherein, during operation of the thermal system in the post-heating mode, the refrigerant is directed through a fully opened first flow passage of the first flow control device and the main flow path of the first flow path with the second refrigerant-to-air heat exchanger to the compressor, wherein a second flow passage of the first flow control device and the bypass flow path of the first flow path are closed and the refrigerant is decompressed from the medium-pressure level to the low-pressure level when passing through the first flow control device and is evaporated with absorption of heat when passing through the heat exchanger operated as the first evaporator.

13. The method according to claim 10 , wherein, during operation of the thermal system in the heat pump mode, a mass flow of the refrigerant is directed through a fully opened second flow passage of the first flow control device and the bypass flow path of the first flow path past the second refrigerant-to-air heat exchanger to the compressor, wherein a first flow passage of the first flow control device and the main flow path of the first flow path are closed.

14. A use of the thermal system according to claim 1 as an air-conditioning system of the motor vehicle for conditioning the supply air for the passenger compartment as well as for conditioning components of the power train and electronic components.

Assignees

• Hanon Systems

Inventors

• Hötzel Martin
• Möhlenkamp Martin
• Durrani Navid

Classifications

• B60H2001/00949

  comprising additional heating/cooling sources, e.g. second evaporator · CPC title

• B60H2001/00928

  comprising a secondary circuit · CPC title

• B60H2001/00307

  Component temperature regulation using a liquid flow · CPC title

• B60H1/00921 Primary

  where the flow direction of the refrigerant does not change and there is an extra subcondenser, e.g. in an air duct · CPC title

• B60H1/00885

  Controlling the flow of heating or cooling liquid, e.g. valves or pumps (B60H1/00899 takes precedence; constructions of valves B60H1/00485) · CPC title