Article comprising a metal substrate and a channel in the metal substrate and method for producing same

Patent metadata

Field	Value
Publication number	US-12290875-B2
Application number	US-201917311981-A
Country	US
Kind code	B2
Filing date	Dec 18, 2019
Priority date	Dec 21, 2018
Publication date	May 6, 2025
Grant date	May 6, 2025

Abstract

An article having a metal substrate and a channel in the metal substrate which is partly or completely open to the surface, wherein the cross section of the channel has a local width maximum ( 5 ) between the channel base ( 7 ) and the contact plane ( 1 ), measured parallel to the contact plane and at right angles to the longitudinal channel axis in the section perpendicular to the surface. (FIG. 1 a ).

First claim

The invention claimed is:

1. An article having:
a metal substrate;
a channel defined by a wall encasing the channel in the metal substrate;
wherein the channel has an opening at a surface of the article;
wherein a cross section of the channel has a local width maximum ( 5 ) between a base ( 7 ) of the channel and a contact plane ( 1 ) when measured at a widest section of the cross section of the channel;
wherein the contact plane ( 1 ) is defined as the plane corresponding to a secant that runs through two contact points of a circle having a radius of 3 mm disposed on the opening of the channel from a perspective of the cross section of the channel;
and
wherein a region proximal to the wall of the channel has a heat-affected zone having an altered grain size structure as compared to a grain size structure of the metal substrate which is not heat affected;
a first heat-affected zone disposed proximal to the opening of the channel;
wherein a ratio of a smaller average statistical grain size of the first heat-affected zone compared to an average statistical grain size of the metal substrate which is not heat affected is ≤1:2; and
a second heat-affected zone disposed proximal to the channel at a lowest point vertically of the cross section of the channel or at the cross section of the channel;
wherein the second heat-affected zone has a thickness of 0.1 μm to 3000 μm; and
wherein a ratio of a smaller average statistical grain size of the second heat affected zone disposed proximal to the channel at the lowest point vertically of the cross section of the channel compared to the average statistical grain size of the metal substrate which is not heat affected is ≤1:1.2; and
wherein a ratio of a greater average statistical grain size of the second heat-affected zone as compared to the smaller average statistical grain size of the first heat affected zone is ≥2:1.2.

2. The article as claimed in claim 1 , wherein the local width maximum ( 5 ) is ≥0.5 μm beneath the contact plane ( 1 ).

3. The article as claimed in claim 1 , wherein the local width maximum ( 5 ) measured at right angles to a longitudinal axis of the channel is ≥1 μm.

4. The article as claimed claim 1 , wherein the channel has an aspect ratio of the local width maximum ( 5 ), measured at right angles to the longitudinal axis of the channel, to a length of the channel, measured parallel to the surface of the article of ≤1:3.

5. The article as claimed in claim 1 , wherein the channel measured at right angles to the contact plane ( 1 ) has a depth ( 3 ) of 0.1 μm to 10 000 μm.

6. The article as claimed in claim 1 ,
wherein the opening of the channel measured in the contact plane ( 1 ) at right angles to the longitudinal axis of the channel has a width in a range of 0.05 μm to 2000 μm.

7. The article as claimed in claim 1 , wherein a percentage of the opening of the channel is covered in an amount of ≥30% based on a plane formed by the local width maximum ( 5 ) within the channel parallel to the contact plane ( 1 ).

8. The article as claimed in claim 1 , wherein the metal substrate is selected from the group consisting of titanium, aluminum, vanadium, magnesium, copper, silver, lead, gold, alloys thereof with one another or with further metals, and steel.

9. The article as claimed in claim 1 , wherein the article has an oxygen-enriched layer disposed along an inner surface of the wall of the channel opposed to an outer surface of the wall of the channel adjacent the metal substrate;
wherein an oxygen enrichment of the oxygen-enriched layer has a depth of 50 nm, as measured by x-ray photoelectron spectroscopy after the oxygen-enriched layer is disposed.

10. A process for producing the article having the metal substrate as claimed in claim 1 comprising the steps of:
a) providing a pre-process article having a pre-process metal substrate; and
b) irradiating the pre-process metal substrate with a pulsed laser radiation from a pulsed laser;
wherein irradiation is effected at a same site with a laser pulse of at least 2 pulses in a laser pulse repetition frequency of at least 0.1 kHz, and
wherein the pulsed laser radiation has a wavelength in a range from 400 nm to 30 μm and a laser pulse length in a range of 500 ps to 100 s, thereby producing the article having the metal substrate as claimed in claim 1 .

11. The process as claimed in claim 10 , wherein the pulsed laser radiation has a wavelength in a range from 950 nm to 12 μm.

12. The process as claimed in claim 10 , wherein the laser pulse repetition frequency is in a range from 0.1 kHz to 4 MHz.

13. The process as claimed in claim 10 , wherein the laser pulse length is in a range of 1 ns to 1 μs.

14. The process as claimed in claim 10 , wherein an energy density measured in a sample position by means of a pyroelectric sensor in a laser beam focus is 0.1 J/cm 2 to 100 J/cm 2 .

15. The process as claimed in claim 10 , wherein an energy distribution in a laser spot has a profile selected from the group consisting of a Gaussian profile, a flat-top profile, and a top-hat profile.

16. The process as claimed in claim 10 , wherein step b) is conducted in a range of 2-1000 cycles with a time interval in a range of at least 0.01 s to 0.25 μs.

17. The process as claimed in claim 10 ,
wherein the pulsed laser of step b) is a continuous wave or quasi continuous wave laser; and
wherein a local residence time of the laser pulse in a surface region corresponding to a spot size is at least 5 ns.

18. The process as claimed in claim 10 , wherein, after step b), the pulsed laser is moved such that, in a repetition of step b), a plurality of pores created collectively result in the channel.

Assignees

• Fraunhofer Ges Forschung

Inventors

• Specht Uwe
• Salz Dirk
• Lukasczyk Thomas
• Wilken Ralph
• Borcherding Kai
• Gätjen Linda
• Heusinger Von Waldegge Tim
• Nolte Nane

Classifications

• C22F3/00

  Changing the physical structure of non-ferrous metals or alloys by special physical methods, e.g. treatment with neutrons · CPC title

• B23K26/16

  Removal of by-products, e.g. particles or vapours produced during treatment of a workpiece (by a fluid stream B23K26/142) · CPC title

• B23K26/355

  Texturing · CPC title

• B23K26/3584

  Increasing rugosity, i.e. roughening · CPC title

• B23K26/142

  for the removal of by-products · CPC title