Process for producing a highly porous CaO-based material modified with carbon nanotubes for capturing vehicle CO2 product and use

Patent metadata

Field	Value
Publication number	US-12290793-B2
Application number	US-201917415168-A
Country	US
Kind code	B2
Filing date	Dec 19, 2019
Priority date	Dec 20, 2018
Publication date	May 6, 2025
Grant date	May 6, 2025

Abstract

The invention refers to the process of obtaining porous spheres based on CaO modified with carbon nanotubes for the capture of CO2. The invention also refers to the spheres obtained and their use to capture CO2 generated by a vehicular internal combustion engine, aiming to reduce the amount of CO2 released into the atmosphere.

First claim

The invention claimed is:

1. A process for obtaining a CaO-based material or a MgO-based material comprising the following steps:
a) Solubilizing between 0.005 and 0.05 g of a carbon material with 20.0 mL to 200.0 mL of distilled water;
b) Stirring for 15 to 20 minutes;
c) Adding to the solution obtained in step “b”, 10.00 to 50.00 g of calcium oxide or magnesium oxide;
d) Shaking for 10 to 15 minutes;
e) Transferring the compound obtained in step “d” to an ultrasound bath for 25 to 30 minutes;
f) Transferring the compound obtained in step “e” to silicone molds containing hemispherical cavities from 6 to 8 mm in diameter;
g) Transferring the material obtained in “f” to an oven at a temperature of 60 to 80° C. for a time of 9 to 12 h to dry the material and to obtain hemispherical granules;
h) Demolding the hemispherical granules obtained in step “g” and heating in an air atmosphere in a temperature range of 400 to 500° C. for a period of time of 20 to 30 minutes then heating up to 700 to 800° C. for 20 to 30 minutes, thus removing the carbon material;
i) Cooling the material obtained in step “h” to room temperature.

2. The process of claim 1 , wherein the carbon material is carbon nanotubes, carbon, activated carbon, or graphene.

3. The process of claim 2 , wherein the carbon material is carbon nanotubes.

4. The process of claim 3 , wherein the CaO-based material or the MgO-based material contains 0.05 to 0.1% carbon nanotubes by mass.

5. The process of claim 4 , wherein the CaO-based material or the MgO-based material contains 0.05% carbon nanotubes by mass.

6. The process of claim 1 , wherein the addition of step “c” occurs by physical mixture or chemical incorporation.

7. The process of claim 1 , wherein:
in step “a”, the amount of the carbon material used is 0.005 g and the amount of distilled water used is 20.0 mL;
in step “b”, the stirring occurs for 20 minutes;
in step “d”, the shaking occurs for 15 minutes;
in step “e”, the compound is transferred to the ultrasound bath for 30 minutes;
in step “f”, the diameter of the hemispherical cavities is 8 mm;
in step “g”, the temperature of the oven is 80° C. and the material is transferred to the oven for 12 hours;
in step “h”, the temperature of the air atmosphere is initially 500° C. and the hemispherical granules are heated for 30 minutes; and
in step “h”, the air atmosphere is raised to 800° C. and the hemispherical granules are heated for an additional 30 minutes.

8. The process of claim 1 , wherein calcium oxide is added in step “c”.

9. The process of claim 1 , wherein magnesium oxide is added in step “c”.

10. A method of capturing CO 2 , comprising the step of providing the CaO-based material or the MgO-based material obtained from the process of claim 1 to capture the CO 2 .

11. The method of claim 10 , wherein the CO 2 captured is vehicular CO 2 and wherein the CaO-based material or the MgO-based material is coupled to car exhausts to capture the vehicular CO 2 .

Assignees

• Petroleo Brasileiro S A —Petrobras
• Univ Minas Gerais
• Fund De Amparo A Pesquisa Do Estado De Minas Gerais—Fapemig
• Fca Fiat Chrysler Automoveis Brasil Ltda
• Petroleo Brasileiro S A — Petrobras
• Fund De Amparo A Pesquisa Do Estado De Minas Gerais —Fapemig

Inventors

• Belchior Jadson Claudio
• Alves De Oliveira Luiz Carlos
• Dos Santos Oliveira Henrique
• Maia De Araujo Laura
• Caffaro Vicentini Pedro
• Neves Loureiro Luciana

Classifications

• B01J2220/42

  Materials comprising a mixture of inorganic materials (materials coated or impregnated on a carrier B01J20/32) · CPC title

• B01J20/3078

  Thermal treatment, e.g. calcining or pyrolizing · CPC title

• B01J20/305

  Addition of material, later completely removed, e.g. as result of heat treatment, leaching or washing, e.g. for forming pores · CPC title

• B01J20/28019

  Spherical, ellipsoidal or cylindrical · CPC title

• B01J20/28004

  Sorbent size or size distribution, e.g. particle size · CPC title