Current sensing apparatus

Patent metadata

Field	Value
Publication number	US-12287358-B2
Application number	US-202217946332-A
Country	US
Kind code	B2
Filing date	Sep 16, 2022
Priority date	Sep 16, 2022
Publication date	Apr 29, 2025
Grant date	Apr 29, 2025

Abstract

A current sensing apparatus may include a common mode core surrounding two or more current conductors and a current sensing element proximate the common mode core.

First claim

What is claimed is:

1. A current sensing apparatus, comprising:
a common mode core surrounding two or more current conductors, wherein the common mode core defines an unbroken magnetic loop having no discrete air gap in a direction of magnetic flux;
a plurality of differential mode cores sharing common magnetic structure with the common mode core, wherein each differential mode core includes a respective current sensing element proximate the corresponding differential mode core; and
a current sensing element proximate the common mode core.

2. The current sensing apparatus of claim 1 wherein the current sensing element is within the common mode core for measuring a common mode current of the two or more current conductors.

3. The current sensing apparatus of claim 1 wherein the current sensing element is outside the common mode core for measuring a differential mode current of one of the Canceled or more current conductors.

4. The current sensing apparatus of claim 1 wherein the respective current sensing elements are within the corresponding differential mode cores for measuring differential mode currents of the two or more current conductors.

5. The current sensing apparatus of claim 1 wherein the respective current sensing elements are outside the corresponding differential mode cores for measuring differentials mode currents of the two or more current conductors.

6. The current sensing apparatus of claim 1 further comprising a plurality of differential mode cores not sharing common magnetic structure with the common mode core, wherein each differential mode core includes a respective current sensing element proximate the corresponding differential mode core.

7. The current sensing apparatus of claim 6 wherein the respective current sensing elements are within the corresponding differential mode cores for measuring differential mode currents of the two or more current conductors.

8. The current sensing apparatus of claim 6 wherein the respective current sensing elements are outside the corresponding differential mode cores for measuring differentials mode currents of the two or more current conductors.

9. The current sensing apparatus of claim 6 wherein each of the plurality of differential mode cores does not share common magnetic structure with any other of the plurality of the differential mode cores.

10. The current sensing apparatus for the electrified vehicle of claim 1 , wherein each of the differential mode cores has a lower permeability than a permeability of the common mode core.

11. A current sensing apparatus for an electrified vehicle, comprising:
a traction power inverter module (“TPIM”) configured to change a direct current (“DC”) voltage on a DC bus to a multi-phase alternating current (“AC”) voltage on an AC bus;
a common mode core surrounding one of the DC bus and the AC bus, wherein the common mode core defines an unbroken magnetic loop having no discrete air gap in a direction of magnetic flux;
a plurality of differential mode cores not sharing common magnetic structure with the common mode core, wherein each differential mode core includes a respective current sensing element proximate the corresponding differential mode core; and
a current sensing element proximate the common mode core.

12. The current sensing apparatus for an electrified vehicle of claim 11 further comprising a plurality of differential mode cores sharing common magnetic structure with the common mode core, wherein each differential mode core includes a respective current sensing element proximate the corresponding differential mode core.

13. The current sensing apparatus for an electrified vehicle of claim 12 wherein the respective current sensing elements are within the corresponding differential mode cores for measuring differential mode currents of the one of the DC bus and the AC bus.

14. The current sensing apparatus for an electrified vehicle of claim 12 wherein the respective current sensing elements are outside the corresponding differential mode cores for measuring differentials mode currents of the one of the DC bus and the AC bus.

15. The current sensing apparatus for an electrified vehicle of claim 11 wherein the respective current sensing elements are within the corresponding differential mode cores for measuring differential mode currents of the one of the DC bus and the AC bus.

16. The current sensing apparatus for an electrified vehicle of claim 11 wherein the respective current sensing elements are outside the corresponding differential mode cores for measuring differentials mode currents of the one of the DC bus and the AC bus.

17. The current sensing apparatus for an electrified vehicle of claim 11 wherein each of the plurality of differential mode cores does not share common magnetic structure with any other of the plurality of the differential mode cores.

18. A current sensing apparatus for an electrified vehicle, comprising:
a traction power inverter module (“TPIM”) configured to change a direct current (“DC”) voltage on a DC bus to a multi-phase alternating current (“AC”) voltage on an AC bus having a plurality of current conductors;
an integrated core including a common mode core and a plurality of differential mode cores, wherein the common mode core defines an unbroken magnetic loop having no discrete air gap in a direction of magnetic flux, the common mode core surrounding all current conductors of the AC bus, the plurality of differential mode cores not sharing common magnetic structure with the common mode core, wherein each differential mode core includes a respective current sensing element proximate the corresponding differential mode core, and each of the plurality of differential mode cores surrounding a respective one of the plurality of the current conductors of the AC bus; and
a respective differential mode current sensing element proximate each differential mode core for measuring a corresponding differential mode current of the respective one of the plurality of the current conductors of the AC bus surrounded by the corresponding differential mode core.

19. The current sensing apparatus for an electrified vehicle of claim 18 further comprising a common mode current sensing element proximate the common mode core for measuring a common mode current of the plurality of the current conductors of the AC bus surrounded by the common mode core.

20. The current sensing apparatus of claim 11 , wherein each of the differential mode cores has a lower permeability than a permeability of the common mode core.

Assignees

• Gm Global Tech Operations Llc

Inventors

• Fatemi Alireza
• Alvi Muhammad Hussain
• Nehl Thomas W

Classifications

• B60L3/12

  Recording operating variables {; Monitoring of operating variables} · CPC title

• B60L2210/44

  Current source inverters · CPC title

• H02M7/003

  Constructional details, e.g. physical layout, assembly, wiring or busbar connections · CPC title

• H02M7/5387

  in a bridge configuration · CPC title

• G01R19/10

  Measuring sum, difference or ratio · CPC title