Ion removal unit for water heater, and scale-free boiler, scale-free water heater, and portable ion remover including the same

Patent metadata

Field	Value
Publication number	US-12286367-B2
Application number	US-201816650908-A
Country	US
Kind code	B2
Filing date	Sep 27, 2018
Priority date	Sep 27, 2017
Publication date	Apr 29, 2025
Grant date	Apr 29, 2025

Abstract

A scale-free boiler of the present disclosure includes a boiler case, a main flow path disposed inside the boiler case and in communication with a heating flow path disposed outside the boiler case to provide heating, a heat source for heating water flowing along the main flow path, and a filter for removing, based on an electrical force, an ionic material contained in the water flowing along the main flow path or water to be supplied to the main flow path to prevent occurrence of scale.

First claim

The invention claimed is:

1. A scale-free boiler comprising:
a main flow path configured to allow water to flow;
a heat source for heating the water;
a filter for removing, based on an electrical force, an ionic material contained in the water to prevent occurrence of scale;
a first flow path diverging from the main flow path for communicating the main flow path and an inlet of the filter with each other for bypassing at least a portion of the water flowing along the main flow path to the inlet of the filter;
a second flow path diverging from the main flow path for communicating the main flow path and an outlet of the filter with each other for returning at least a portion of the water discharged from the outlet of the filter to the main flow path;
a first valve assembly for bypassing the at least the portion of the water flowing along the main flow path to the first flow path; and
a controller configured to control the first valve assembly based on an amount of the ionic material in the water,
wherein the controller is further configured to:
control the first valve assembly to bypass some or all of the water flowing along the main flow path to the first flow path when removal of the ionic material is required; and
control the first valve assembly to allow all of the water flowing along the main flow path to continue flowing along the main flow path when removal of the ionic material is not required.

2. The scale-free boiler of claim 1 , wherein the filter selectively activates one of a removal mode for removing the ionic material in the water through an electrode and a regeneration mode for regenerating the electrode.

3. The scale-free boiler of claim 2 , wherein
a connection point between the second flow path and the main flow path is disposed downstream of a connection point between the first flow path and the main flow path with respect to a flow direction of the water flowing along the main flow path, and
the water flows into the filter from the main flow path through the first flow path in the removal mode, and the water returns to the main flow path from the filter through the second flow path after the removal of the ionic material by the filter.

4. The scale-free boiler of claim 3 , further comprising:
a drain flow path for communicating the inlet of the filter and an outside of a boiler case with each other,
wherein the water flows into the filter from the main flow path through the second flow path in the regeneration mode, and the water drains from the filter through the drain flow path together with the ionic material desorbed from the electrode of the filter.

5. The scale-free boiler of claim 3 , further comprising:
a drain flow path for communicating the outlet of the filter and an outside of a boiler case with each other,
wherein the water flows into the filter from the main flow path through the first flow path in the regeneration mode, and the water drains from the filter through the drain flow path together with the ionic material desorbed from the electrode of the filter.

6. The scale-free boiler of claim 3 ,
wherein the controller is configured to control the first valve assembly such that the bypass of the water continues except during the regeneration mode until the amount of the ionic material in the water flowing along the first flow path or flowing along the main flow path before being bypassed to the first flow path is decreased to a preset target amount.

7. The scale-free boiler of claim 3 , wherein the first valve assembly is configured to control a bypass flow rate, the bypass flow rate being a flow rate of the water bypassed to the first flow path.

8. The scale-free boiler of claim 7 , wherein the controller is configured to adjust the bypass flow rate based on a removal rate defined by Equation 1 below through control for the first valve assembly:

Removal
⁢

rate

=

A

i
⁢
n

-

A
out

A

i
⁢
n

[

Equation
⁢

1

]

where A in is the amount of the ionic material in the water flowing along the first flow path, and A out is the amount of the ionic material in the water flowing along the second flow path.

9. The scale-free boiler of claim 8 , wherein the controller is configured to:
decrease the bypass flow rate by controlling the first valve assembly to increase the removal rate; or
increase the bypass flow rate by controlling the first valve assembly to decrease the removal rate.

10. The scale-free boiler of claim 7 , wherein the controller is configured to adjust the bypass flow rate based on a residual amount, which is the amount of the ionic material in the water discharged from the filter and flowing along the second flow path through the control of the first valve assembly.

11. The scale-free boiler of claim 10 , wherein the controller is configured to:
decrease the bypass flow rate by controlling the first valve assembly to decrease the residual amount; or
increase the bypass flow rate by controlling the first valve assembly to increase the residual amount.

12. The scale-free boiler of claim 3 , further comprising:
a pump for forcing a flow of the water in the main flow path,
wherein the pump is disposed on the main flow path to be adjacent to the first flow path, and the pump is disposed upstream of the connection point between the first flow path and the main flow path with respect to the flow direction of the water.

13. The scale-free boiler of claim 2 , further comprising:
a pump for forcing a flow of the water in the main flow path; and
a heat exchanger for heating the water in the main flow path,
wherein the heat exchanger is located on a downstream side of the pump with respect to a flow direction of the water flowing along the main flow path,
wherein the first flow path is in communication with the main flow path at a position at the downstream side of the pump and an upstream side of the heat exchanger, and
wherein the second flow path is in communication with the main flow path at a position at a downstream side of the heat exchanger but an upstream side of the pump.

14. The scale-free boiler of claim 2 , further comprising:
a sensible heat exchanger for heating the water using sensible heat of the heat source;
a latent heat exchanger for heating the water using condensed latent heat of exhaust gas generated from the heat source;
a condensed water collecting container for storing condense

Assignees

• Kyungdong Navien Co Ltd

Inventors

• Lee Soo Young
• Park Jun Kyu
• Lim Gu Min

Classifications

• F24D19/00 Primary

  Details (of water or air heaters F24H9/00; of heat-exchange or heat-transfer apparatus, of general application F28F) · CPC title

• C02F2303/16

  Regeneration of sorbents, filters · CPC title

• C02F2101/10

  Inorganic compounds · CPC title

• C02F2201/005

  Valves · CPC title

• C02F1/008

  Control or steering systems not provided for elsewhere in subclass C02F · CPC title