Supplemental electric drive with primary engine recognition for electric drive controller adaptation

Patent metadata

Field	Value
Publication number	US-12286092-B2
Application number	US-202418597584-A
Country	US
Kind code	B2
Filing date	Mar 6, 2024
Priority date	Dec 31, 2017
Publication date	Apr 29, 2025
Grant date	Apr 29, 2025

Abstract

Through-the-road (TTR) hybrid designs using control strategies such as an equivalent consumption minimization strategy (ECMS) or an adaptive ECMS are implemented at the supplemental torque delivering electrically powered drive axle (or axles) in a manner that follows operational parameters or computationally estimates states of the primary drivetrain and/or fuel-fed engine, but does not itself participate in control of the fuel-fed engine or primary drivetrain. BSFC-type data particular to the paired-with fuel-fed engine allows an ECMS implementation (or other similar control strategy) to adapt to efficiency curves for the particular fuel-fed engine and to improve overall efficiencies of the TTR hybrid configuration.

First claim

What is claimed is:

1. A system, comprising:
a fuel-fed engine;
a primary drivetrain of a tractor unit coupled to the fuel-fed engine;
an engine control module (ECM) for the fuel-fed engine coupled to a controller area network (CAN) interface;
an electric drive axle configured to operate independently of the primary drivetrain; and
an equivalent consumption minimization strategy (ECMS) controller for the electric drive axle coupled to the network interface, wherein the ECMS controller is configured to:
retrieve from the ECM a signature indicative of the fuel-fed engine wherein the signature is indicative of both the fuel-fed engine and the primary drivetrain of the tractor unit;
communicate over a wireless communication interface to retrieve brake-specific fuel consumption (BSFC) type data from an information store at least partially hosted by a network-connected service platform at least upon recognition of a new signature after coupling to the controller area network interface in response to the retrieval of the signature indicative of the fuel-fed engine and the primary drivetrain of the tractor unit;
determine a through-the-road (TTR) equivalent consumption minimization strategy (ECMS) independent of any driver inputs; and
control motive torque supplied by the electric drive axle in accordance with the TTR ECMS.

2. The system of claim 1 , wherein the system forms part of a vehicle having the fuel-fed engine, the primary drivetrain, the electric drive axle and the controller.

3. The system of claim 1 , wherein the fuel-fed engine comprises a fuel combustion engine, a hydrogen internal combustion engine (ICE), a homogeneous charge compression ignition (HCCI) engine, a hydrogen fuel cell, a hybrid electric, a diesel electric, or a turbine electric engine.

4. The system of claim 3 , wherein the fuel-fed engine is configured to run on diesel, gasoline, propane, biodiesel, ethanol (E85), compressed natural gas (CNG), renewable natural gas (RNG), hydrogen, or a combination thereof.

5. The system of claim 1 , wherein the ECMS controller is configured to adapt operation of the electric drive axle for regenerative power.

6. The system of claim 5 , wherein the ECMS controller is responsive to sensed pressure in a brake line for regenerative braking.

7. The system of claim 1 , wherein the ECMS controller is configured to adapt the TTR ECMS based on operation of the fuel-fed engine.

8. The system of claim 7 , wherein the ECMS controller is responsive to computationally estimated operational states of the fuel-fed engine.

9. The system of claim 1 , wherein the ECMS controller does not control the fuel-fed engine.

10. The system of claim 1 , wherein the ECMS controller is configured to update an information store with the BSFC-type data.

11. A method for controlling an operation of a system comprising a fuel-fed engine, a primary drivetrain of a tractor unit coupled to the fuel-fed engine, an engine control module (ECM) for the fuel-fed engine coupled to a network interface, and an electric drive axle, the method comprising:
retrieving from the ECM a signature indicative of the fuel-fed engine, wherein the signature is indicative of both the fuel-fed engine and the primary drivetrain of the tractor unit;
communicating over a wireless communication interface to retrieve brake-specific fuel consumption (BSFC) type data from an information store at least partially hosted by a network-connected service platform at least upon recognition of a new signature after coupling to a controller area network interface in response to the retrieval of the signature indicative of the fuel-fed engine and the primary drivetrain of the tractor unit;
determining a through-the-road (TTR) equivalent consumption minimization strategy (ECMS) independent of any driver inputs; and
controlling motive torque supplied by the electric drive axle independently of the primary drivetrain in accordance with the TTR ECMS.

12. The method of claim 11 , wherein the system forms part of a vehicle having the fuel-fed engine, the primary drivetrain, the electric drive axle and the controller.

13. The method of claim 11 , wherein the fuel-fed engine comprises a fuel combustion engine, a hydrogen internal combustion engine (ICE), a homogeneous charge compression ignition (HCCI) engine, a hydrogen fuel cell, a hybrid electric, a diesel electric, or a turbine electric engine.

14. The method of claim 13 , wherein the fuel-fed engine is configured to run on diesel, gasoline, propane, biodiesel, ethanol (E85), compressed natural gas (CNG), renewable natural gas (RNG), hydrogen, or a combination thereof.

15. The method of claim 11 , further comprising the ECMS controller adapting operation of the electric drive axle for regenerative power.

16. The method of claim 15 , wherein the ECMS controller is responsive to sensed pressure in a brake line for regenerative braking.

17. The method of claim 11 , further comprising the ECMS controller adapting the TTR ECMS based on operation of the fuel-fed engine.

18. The method of claim 17 , wherein the ECMS controller is responsive to computationally estimated operational states of the fuel-fed engine.

19. The method of claim 11 , wherein the ECMS controller does not control the fuel-fed engine.

20. The method of claim 11 , further comprising updating an information store with the BSFC-type data.

Assignees

• Hyliion Inc

Inventors

• Richter Roger
• Noland Jamie
• Culbertson Morgan

Classifications

• B60W2300/147

  Road trains · CPC title

• B60K1/04

  of the electric storage means for propulsion · CPC title

• B60K1/00

  Arrangement or mounting of electrical propulsion units (B60K7/00 takes precedence; arrangement or mounting of plural diverse prime-movers for mutual or common propulsion B60K6/00) · CPC title

• B60K2001/001

  one motor mounted on a propulsion axle for rotating right and left wheels of this axle · CPC title

• B60Y2200/142

  Heavy duty trucks · CPC title