Vehicle seating system and method for producing same

Patent metadata

Field	Value
Publication number	US-12286045-B2
Application number	US-202318331713-A
Country	US
Kind code	B2
Filing date	Jun 8, 2023
Priority date	Dec 2, 2021
Publication date	Apr 29, 2025
Grant date	Apr 29, 2025

Abstract

A vehicle seating system and a method for producing a vehicle seating system may include a cushion made at least in part from a stranded-mesh material and configured to support a seated occupant. Also included may be a support structure configured to support the cushion and a trim-cover material configured to be disposed over at least a portion of the stranded-mesh material. The stranded-mesh material may include an integrated attachment arrangement configured to receive a fastening arrangement for securing the trim-cover material to the stranded-mesh material.

First claim

What is claimed is:

1. A system, comprising:
a cushion made at least in part from a stranded-mesh material having a first surface and a second surface that is opposite to the first surface; and
a trim-cover configured to be disposed over at least a portion of the stranded-mesh material, wherein the stranded-mesh material comprises an integrated attachment arrangement comprising an aperture disposed through a thickness of the stranded-mesh material, and wherein the aperture is configured to receive a fastening arrangement for securing the trim-cover to the stranded-mesh material.

2. The system of claim 1 , wherein the stranded-mesh material is made at least in part from a polymeric mesh having a plurality of integrated polymeric strands.

3. The system of claim 2 , wherein at least one of the first surface or the second surface is a substantially closed surface that is formed from at least some of the integrated polymeric strands, and wherein the other of the first surface or the second surface is a substantially open surface.

4. The system of claim 1 , wherein the aperture is disposed through the thickness of the stranded-mesh material and-through the first surface and the second surface.

5. The system of claim 1 , wherein the integrated attachment arrangement further comprises a trim clip attached to one of the first surface or the second surface, and wherein the trim clip, is positioned into the aperture, projecting into the thickness of the stranded-mesh material.

6. The system of claim 5 , wherein the trim clip is positioned below the other one of the first surface or the second surface.

7. The system of claim 1 , wherein the fastening arrangement includes a tie-down sewn to the trim-cover.

8. A seating system, comprising:
a trim-portion; and
a cushion comprising a first surface and a second surface opposite to the first surface, wherein the cushion is defined by a stranded-mesh material that includes an integrated attachment, and wherein the integrated attachment comprises an aperture configured to receive a fastening arrangement for securing the trim-portion to the stranded-mesh material.

9. The seating system of claim 8 , wherein the stranded-mesh material includes a plurality of integrated polymeric strands, and wherein at least one of the first surface or the second surface is a substantially closed surface formed from at least some of the integrated polymeric strands.

10. The seating system of claim 9 , wherein the other of the first surface or the second surface is a substantially open surface.

11. The seating system of claim 8 , wherein the aperture is disposed through a thickness of the stranded-mesh material and through the first surface and the second surface.

12. The seating system of claim 8 , wherein the integrated attachment further comprises a trim clip attached to one of the first surface or the second surface, and wherein the trim clip, is positioned into the aperture, projecting into the thickness of the stranded-mesh material.

13. The seating system of claim 12 , wherein the trim clip is positioned below the other one of the first surface or the second surface.

14. The seating system of claim 8 , wherein the fastening arrangement includes a tie-down sewn to the trim-portion.

15. A method, comprising:
forming a cushion configured to support an occupant, wherein the cushion is formed at least in part from a stranded-mesh material; and
integrating an attachment arrangement in the stranded-mesh material, wherein the integrated attachment arrangement comprising an aperture disposed through a thickness of the stranded-mesh material, and wherein the aperture is configured to receive a fastening arrangement for securing a trim-cover to the stranded-mesh material.

16. The method of claim 15 , further comprising:
forming the cushion from the stranded-mesh material comprising a plurality of integrated polymeric strands; and
forming a substantially closed surface on the stranded-mesh material by applying heat and force until at least some of the integrated polymeric strands melt into each other to form the substantially closed surface.

17. The method of claim 15 , wherein the cushion comprises a first side and a second side that is opposite to the first side, and wherein the thickness is bounded by the first surface and the second surface.

18. The method of claim 17 , further comprising positioning a trim clip in the aperture, and attaching the trim clip to one of the first surface or the second surface.

19. The system of claim 5 , wherein the trim clip is bonded with one of the first surface or the second surface by one of applying heat and force or applying an adhesive.

20. The system of claim 7 , wherein the tie-down is one of an arrow-type, a round bead type, or a loose T type.

Assignees

• Lear Corp

Inventors

• Webster William
• Abdella David
• Hallock Joshua
• Blair Samuel
• Carlsen Patrick J

Classifications

• B60N2/7017

  characterised by the manufacturing process; manufacturing upholstery or upholstery springs not otherwise provided for · CPC title

• B60N2/5883

  by sewing, stitching or threading · CPC title

• B60N2/5825

  by hooks, staples, clips, snap fasteners or the like · CPC title

• B60N2/7035 Primary

  Cushions · CPC title

• B60N2/5816 Primary

  attachments thereof · CPC title