Water absorbent agent and method for producing water absorbent agent

Patent metadata

Field	Value
Publication number	US-12285739-B2
Application number	US-202017421790-A
Country	US
Kind code	B2
Filing date	Jan 10, 2020
Priority date	Jan 11, 2019
Publication date	Apr 29, 2025
Grant date	Apr 29, 2025

Abstract

The present invention provides an easy method for producing a water absorbent agent that has a low moisture content and that has a small dust generation amount without decreasing various physical properties. A present inventive method for producing a water absorbent agent of the present invention includes mixing not lower than 0.06 parts by mass and not higher than 5 parts by mass of an inorganic acid alkali metal salt powder with 100 parts by mass of a water-absorbent resin in an indefinite ground form.

First claim

The invention claimed is:

1. A method for producing a water absorbent agent comprising:
mixing an inorganic acid alkali metal salt powder with a water-absorbent resin, wherein
a mixing amount of the inorganic acid alkali metal salt powder is not lower than 0.5 parts by mass and not higher than 1 part by mass relative to 100 parts by mass of the water-absorbent resin in an indefinite ground form;
wherein the inorganic acid alkali metal salt powder is at least one type selected from the group consisting of sodium sulfite, sodium bisulfite, sodium sulfate, sodium thiosulfate, sodium carbonate, sodium bicarbonate, sodium phosphate, potassium carbonate, potassium chloride, potassium sulfate, and lithium carbonate; and
the surface of the water absorbent agent is disposed of the inorganic acid alkali metal salt powder, wherein the specific surface area of the water absorbent agent is not lower than 25 m 2 /kg and proportion of particles of the water-absorbent resin that pass through sieve having mesh opening size of 150 μm to entire water absorbent agent is not higher than 3% by mass.

2. The method for producing the water absorbent agent according to claim 1 , wherein
moisture content of the water-absorbent resin is not higher than 10% by mass.

3. The method for producing the water absorbent agent according to claim 1 , wherein
the water-absorbent resin is a polyacrylic acid (salt)-based water-absorbent resin obtained by performing foaming polymerization on a monomer aqueous solution containing an acrylic acid (salt) as a main component.

4. The method for producing the water absorbent agent according to claim 1 , wherein
the water-absorbent resin is a polyacrylic acid (salt)-based water-absorbent resin obtained through a step of performing gel grinding, at a gel grinding energy 2 not lower than 7 J/g and not higher than 40 J/g, on a crosslinked polymer in the form of a hydrous gel which is obtained simultaneously with or after polymerization of a monomer aqueous solution containing an acrylic acid (salt) as a main component.

5. The method for producing the water absorbent agent according to claim 1 , wherein
the water-absorbent resin is a polyacrylic acid (salt)-based water-absorbent resin obtained through a step of granulating a crosslinked polymer in the form of a hydrous gel or a dried substance thereof, the crosslinked polymer having been obtained simultaneously with or after polymerization of a monomer aqueous solution containing an acrylic acid (salt) as a main component.

6. The method for producing the water absorbent agent according to claim 1 , wherein
the water-absorbent resin is further added a liquid permeability improver.

7. The method for producing the water absorbent agent according to claim 1 , wherein
a post-decrease dust proportion defined by a dust amount after addition of the inorganic acid alkali metal salt powder with respect to a dust amount before addition of the inorganic acid alkali metal salt powder, is lower than 100%.

8. The method for producing the water absorbent agent according to claim 1 , wherein
the water-absorbent resin is surface crosslinked by at least one type of organic surface-crosslinking agent selected from the group consisting of polyhydric alcohol compounds, amino alcohols, alkylene carbonate compounds, oxazolidinone compounds, and epoxy compounds.

9. The method for producing the water absorbent agent according to claim 1 , wherein
a mass-average particle diameter D50 of the inorganic acid alkali metal salt powder is not larger than 200 μm.

10. A water absorbent agent containing the surface-crosslinked water-absorbent resin in an indefinite ground form as a main component, wherein
a surface of the water absorbent agent is disposed of an inorganic acid alkali metal salt powder, wherein
specific surface area of the water absorbent agent is not lower than 25 m 2 /kg and proportion of particles of the water-absorbent resin that pass through sieve having mesh opening size of 150 μm to entire water absorbent agent is not higher than 3% by mass,
wherein the inorganic acid alkali metal salt powder is at least one type selected from the group consisting of sodium sulfite, sodium bisulfite, sodium sulfate, sodium thiosulfate, sodium carbonate, sodium bicarbonate, sodium phosphate, potassium carbonate, potassium chloride, potassium sulfate, and lithium carbonate; and
wherein the content of the inorganic acid alkali metal salt powder of the water absorbent agent relative to 100 parts by mass of the water absorbent agent is not lower than 0.5 parts by mass and not higher than 1 part by mass.

11. The water absorbent agent according to claim 10 , wherein
moisture content of the water absorbent agent is not higher than 10% by mass.

12. The water absorbent agent according to claim 10 , wherein
a total amount of the polyhydric alcohols in the water absorbent agent is not lower than 100 ppm and not higher than 15000 ppm on a mass basis.

13. The water absorbent agent according to claim 10 , wherein
a post-prompting-test coloring degree of the water absorbent agent is not smaller than 80 in terms of L-value.

14. The water absorbent agent according to claim 10 , wherein
a dust amount of the water absorbent agent is not higher than 150 mg/kg, that is defined by a 30-minute value obtained with a Heubach DUSTMETER.

15. The water absorbent agent according to claim 10 , wherein
a mass-average particle diameter D50 of the inorganic acid alkali metal salt powder is not larger than 200 μm.

Assignees

• Nippon Catalytic Chem Ind

Inventors

• Kimura Kazuki
• Nakatsuru Reiko

Classifications

• B01J2220/46

  Materials comprising a mixture of inorganic and organic materials (materials coated or impregnated on a carrier B01J20/32) · CPC title

• B01J20/3085 Primary

  Chemical treatments not covered by groups B01J20/3007 - B01J20/3078 · CPC title

• B01J20/3021

  Milling, crushing or grinding · CPC title

• B01J20/28059

  being less than 100 m2/g · CPC title

• B01J20/28047

  Gels · CPC title