Ophthalmic cutting instruments having integrated aspiration pump

Patent metadata

Field	Value
Publication number	US-12285361-B2
Application number	US-202217570094-A
Country	US
Kind code	B2
Filing date	Jan 6, 2022
Priority date	Feb 1, 2019
Publication date	Apr 29, 2025
Grant date	Apr 29, 2025

Abstract

A device for extracting lens material from an eye including a distal, disposable portion releaseably coupleable to a proximal, reusable portion. The disposable portion includes a cutting tube having a distal cutting tip and an inner lumen having a distal end. The disposable portion includes an aspiration pump fluidly coupled to the inner lumen of the cutting tube and a cutting tube drive mechanism configured to oscillate the cutting tube. The reusable portion includes an aspiration pump motor configured to drive the aspiration pump and a coupler for releaseably operatively coupling the pump motor to the aspiration pump. Related devices, systems, and methods are disclosed.

First claim

What is claimed is:

1. A device for extracting lens material from an eye, the device comprising:
a cutting tube comprising a distal cutting tip and an inner lumen, the cutting tube sized and configured to extend through an anterior chamber of the eye and to a capsular bag; and
a cutting tube drive mechanism configured to oscillate the cutting tube via a mechanical hinge,
wherein the cutting tube drive mechanism comprises a base, a rocker, and a pivot pin, the rocker being movably coupled to the base by the pivot pin and configured to rotate relative to the base around a rotational axis of the pivot pin, and
wherein the cutting tube drive mechanism incorporates less than 2 nodal inflection points between a point of application of a drive force and the distal cutting tip of the cutting tube.

2. The device of claim 1 , wherein the cutting tube extends through a center of the rocker and wherein the pivot pin is substantially aligned along the longitudinal axis of the cutting tube creating a fulcrum for the rocker.

3. The device of claim 1 , wherein the cutting tube drive mechanism further comprises a piezoelectric stack and a spring stack, the piezoelectric stack and the spring stack being positioned on opposite sides of the cutting tube.

4. The device of claim 3 , wherein the spring stack creates an upward force against a first end of the rocker urging a second, opposite end of the rocker downward against the piezoelectric stack.

5. The device of claim 4 , wherein the piezoelectric stack expands under varying voltage rotating the rocker about the rotational axis of the pivot pin causing the cutting tube to move in at least one direction.

6. The device of claim 5 , wherein retraction of the piezoelectric stack allows the upward force of the spring stack against the first end of the rocker to urge the second, opposite end of the rocker downward maintaining contact with the retracting piezoelectric stack.

7. The device of claim 1 , wherein the cutting tube drive mechanism further comprises a motor-driven cam and a cam follower coupled to the rocker.

8. The device of claim 1 , wherein the cutting tube drive mechanism further comprises a motor and a motor shaft, the motor shaft having an offset weight configured to cause motion of the rocker as the motor shaft spins.

9. The device of claim 1 , wherein the rocker is a straight rocker and the pivot pin is aligned with the rocker along the longitudinal axis of the cutting tube.

10. The device of claim 1 , wherein the rocker is an offset rocker and the pivot pin is positioned proximal to the rocker along the longitudinal axis of the cutting tube.

11. The device of claim 1 , wherein the cutting tube drive mechanism creates a drive force applied to generate longitudinal oscillatory motion and/or torsional oscillatory motion.

12. The device of claim 11 , wherein the oscillatory motion is in an ultrasonic frequency range.

13. The device of claim 11 , wherein a frequency of oscillation of the distal cutting tip is between about 0.5 Hz to 5000 Hz.

14. The device of claim 1 , further comprising an aspiration pump fluidly coupled to the inner lumen of the cutting tube, wherein, in use, the device is configured to aspirate lens material from the capsular bag into the inner lumen.

15. The device of claim 14 , further comprising a distal, disposable portion releasably coupled to a proximal, reusable portion, and wherein the aspiration pump is a linear peristaltic pump housed within the disposable portion and comprising a central camshaft extending longitudinally through a symmetrical double chamber pumping manifold, the central camshaft having a rotational axis that is coaxially aligned with a longitudinal axis of the distal, disposable portion.

16. The device of claim 15 , wherein the central camshaft comprises a plurality of lobed cams that work in time to drive a plurality of cam followers towards and away from two tubes extending through the pumping manifold to create sequential, progressive compression of the two tubes to push a fluid volume toward a distal flow path, and wherein each of the two tubes comprises a longitudinal axis that is positioned parallel with the rotational axis of the central camshaft.

17. The device of claim 16 , wherein a first of the two tubes is positioned on one side of the central camshaft and a second tube of the two tubes is positioned on a second, opposite side of the central camshaft, and wherein motion of the plurality of cam followers is in a plane perpendicular to the rotational axis of the camshaft and to the longitudinal axis of the two tubes.

18. The device of claim 17 , wherein the plurality of cam followers sequentially compress the two tubes in a wave-like fashion, and wherein the plurality of cam followers apply no force in a direction of the longitudinal axis of the two tubes and generate little to no friction on the two tubes.

19. The device of claim 1 , wherein the cutting tube incorporates a non-circular cross-sectional geometry along at least a portion of a length of the cutting tube.

20. The device of claim 19 , wherein the non-circular cross-sectional geometry comprises oval, elliptical, lentoid, tear-drop, or diamond.

21. The device of claim 19 , wherein the non-circular cross-sectional geometry incorporates at least a first tapered profile extending laterally from a central axis of the cutting tube.

22. The device of claim 19 , wherein the non-circular cross-sectional geometry is asymmetric and incorporates a single tapered profile extending from one side of the cutting tube and a circular profile on an opposite side of the cutting tube.

23. The device of claim 19 , wherein only a distal-most length of the cutting tube incorporates the non-circular cross-sectional geometry.

Assignees

• Zeiss Carl Meditec Inc

Inventors

• Carter Brett
• Chamness Scott
• Clauson Luke W
• Lewis Nicholas Grant
• Newell Matthew
• Raye Michael
• Rector Thomas M
• Schaller Michael P

Classifications

• A61M1/80

  Suction pumps (A61M1/64, A61M1/71, A61M60/00 take precedence) · CPC title

• A61F9/00745

  using mechanical vibrations, e.g. ultrasonic · CPC title

• A61B2217/007

  with irrigation system · CPC title

• A61B2217/005

  with suction drainage system · CPC title

• A61B2017/00402

  Piezo electric actuators · CPC title