Vertebral body replacement

Patent metadata

Field	Value
Publication number	US-12285341-B2
Application number	US-202318330428-A
Country	US
Kind code	B2
Filing date	Jun 7, 2023
Priority date	Mar 12, 2009
Publication date	Apr 29, 2025
Grant date	Apr 29, 2025

Abstract

The present invention involves a system and methods for assembling and implanting a vertebral body implant. The vertebral body implant includes, but is not necessarily limited to, an expandable core body and endplates that can be attached at both ends. Endplates of various shapes, sizes and angles are attachable to the expandable core so that a suitable vertebral body implant can be implanted between vertebrae.

First claim

What is claimed is:

1. A system comprising:
a vertebral body implant configured to engage a first vertebra and a second vertebra of a spine, wherein the vertebral body implant comprises:
an intermediate expansion member that extends between a first end and a second end along a longitudinal axis and is configured to transition between a collapsed state and an expanded state to adjust a length thereof, and
a first endplate and a second endplate that are configured to couple to the first end and the second end, respectively, of the intermediate expansion member; and
an expansion tool comprising a distal engagement region configured to releasably engage the intermediate expansion member and to adjust the length to a desired length,

wherein the intermediate expansion member comprises:
an outer core having an internal diameter comprising a first plate attachment feature at the first end;
an inner core having an outer diameter comprising a second plate attachment feature at the second end; and
an adjustment ring comprising an attachment feature configured to longitudinally fix the adjustment ring to the outer core, and an internally threaded portion configured to threadably engage an externally threaded portion of the inner core,
wherein the inner core is configured to translate along the longitudinal axis relative to the outer core and the adjustment ring, and
wherein the inner diameter of the outer core is larger than the outer diameter of the inner core.

2. The system of claim 1 , wherein the expansion tool further comprises:
an outer tube extending along a second longitudinal axis between a proximal end and a distal end of the expansion tool;
an inner tube disposed within the outer tube and configured to translate along the second longitudinal axis relative to the outer tube; and
a drive shaft disposed within the inner tube and configured to rotate about the second longitudinal axis relative to the inner tube and the outer tube.

3. The system of claim 2 , wherein the distal engagement region comprises:
a drive wheel rotatably coupled to the drive shaft and configured to rotatably engage the adjustment ring, thereby adjusting the length to the desired length;
a housing longitudinally fixed to the drive wheel; and
a plurality of engagement arms configured to releasably engage the intermediate expansion member, wherein each engagement arm comprises:
a base member disposed within the housing and coupled to the inner tube, and
an extension member coupled to the housing via a hinge and coupled to the base member via an angled slot and a pin,
wherein the inner tube is configured to displace the base member, which in turn causes the extension member to rotate around the hinge as the pin moves through the angled slot, thereby actuating the plurality of engagement arms to releasably engage the intermediate expansion member.

4. The system of claim 3 , wherein the adjustment ring comprises an engagement feature formed along a beveled surface that is configured to rotatably engage the drive wheel.

5. The system of claim 2 , wherein the expansion tool further comprises a grip configured to translate the inner tube along the second longitudinal axis relative to the outer tube.

6. The system of claim 5 , wherein the grip comprises a distal grip coupled to the outer tube, and a proximal grip coupled to the inner tube,
wherein the proximal grip is configured to distally move toward the distal grip, thereby displacing the inner tube along the second longitudinal axis relative to the outer tube.

7. The system of claim 6 , further comprising a locking mechanism configured to inhibit decoupling of the expansion tool and the vertebral body implant.

8. The system of claim 7 , wherein the locking mechanism comprises a ratchet arm coupled to at least one of the distal grip and the proximal grip.

9. The system of claim 7 , wherein the locking mechanism comprises a threaded nut coupled to one of the distal grip and the proximal grip, and an arm configured to extend through the other one of the distal grip and the proximal grip to threadably engage the threaded nut.

10. The system of claim 1 , further comprising:
a first lock screw and a second lock screw that are configured to fix the first endplate and the second endplate, respectively, to the intermediate expansion member; and
a driver tool configured to drive the first lock screw and the second lock screw.

11. The system of claim 10 , wherein each lock screw comprises a bore configured to communicate with an interior compartment of the intermediate expansion member, thereby permitting bone growth between the first vertebra and the second vertebra.

12. A system comprising:
a vertebral body implant configured to engage a first vertebra and a second vertebra of a spine, wherein the vertebral body implant comprises:
an intermediate expansion member that extends between a first end and a second end along a longitudinal axis and is configured to transition between a collapsed state and an expanded state to adjust a length thereof, and
a first endplate and a second endplate that are configured to couple to the first end and the second end, respectively, of the intermediate expansion member; and
an expansion tool configured to releasably engage the intermediate expansion member and to adjust the length to a desired length, wherein the expansion tool comprises:
a distal engagement region configured to releasably engage the intermediate expansion member,
an outer tube extending along a second longitudinal axis between a proximal end and a distal end of the expansion tool,
an inner tube disposed within the outer tube and configured to translate along the second longitudinal axis relative to the outer tube,
a drive shaft disposed within the inner tube and configured to rotate about the second longitudinal axis relative to the inner tube and the outer tube, and
a grip configured to translate the inner tube along the second longitudinal axis relative to the outer tube,

wherein the distal engagement region comprises:
a drive wheel rotatably coupled to the drive shaft and configured to rotatably engage the intermediate expansion member, thereby adjusting the length thereof to the desired length;
a housing longitudinally fixed to the drive wheel; and
a plurality of engagement arms configured to releasably engage the intermediate expansion member, wherein each engagement arm comprises:
a base member disposed within the housing and coupled to the inner tube, and
an extension member coupled to the housing via a hinge and coupled to the base member via an angled slot and a pin,
wherein the inner tube is configured to displace the base member, which in turn causes the extension member to rotate around the hinge as the pin moves through the angled slot, thereby actuating the plurality of engagement arms to releasably engage the intermediate expansion member.

Assignees

• Nuvasive Inc

Inventors

• Arnold Benjamin
• Mueller Rich
• Smith William
• Bellary Sharath

Classifications

• A61F2/447

  substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section · CPC title

• A61F2002/30772

  Apertures or holes, e.g. of circular cross section · CPC title

• A61F2/28

  Bones · CPC title

• A61F2/44

  for the spine, e.g. vertebrae, spinal discs · CPC title

• A61F2002/30593

  hollow · CPC title