Installation space-saving and safe control unit for the electrohydraulic actuation of motor vehicle assemblies

Patent metadata

Field	Value
Publication number	US-12281680-B2
Application number	US-202218567908-A
Country	US
Kind code	B2
Filing date	May 10, 2022
Priority date	Jun 9, 2021
Publication date	Apr 22, 2025
Grant date	Apr 22, 2025

Abstract

The disclosure discloses a control unit for electrohydraulic actuation of motor vehicle assemblies, having a main housing and at least one valve unit which can be inserted into the main housing. The valve unit has a metal valve housing for receiving an electrically actuable valve, a plug housing which is fastened to the valve housing and is formed from a plastics material, and a connection contact which is received in the plug housing and can be electrically connected to the valve. A clamping contact for electrically connecting the connection contact of the valve unit to an actuating electronics system is connected to the main housing. The plug housing forms a dielectric resistance between the clamping contact and the valve housing. An installation space-saving and safe control unit is rendered possible owing to the fact that the plug housing forms a dielectric resistance between the clamping contact and the valve housing.

First claim

The invention claimed is:

1. A control unit for electrohydraulic actuation of motor vehicle clutches, comprising:
a main housing, and
at least one valve unit configured to be inserted into the main housing, the at least one valve unit having:
a metal valve housing configured for receiving an electrically actuated valve,
a plug housing fastened to the metal valve housing and formed from a plastic material, and
a first electrical contact disposed in the plug housing and configured to be electrically connected to the electrically actuated valve, and

a clamping electrical contact, configured for electrically connecting the first electrical contact of the at least one valve unit to an actuating electronics system configured for operating the electrically actuated valve, connected to the main housing, and
the plug housing forms a dielectric resistance between the clamping electrical contact and the metal valve housing, the plug housing extending at least over an entire projection surface of the clamping electrical contact onto the metal valve housing along a surface of the main housing normal to an outer side of the metal valve housing.

2. The control unit according to claim 1 , wherein the plug housing further comprises a projecting insulating extension guided along a second outer side of the metal valve housing, the projecting insulating extension configured for forming the dielectric resistance between the clamping electrical contact and the metal valve housing.

3. The control unit according to claim 2 , wherein the projecting insulating extension is formed integrally with the plug housing.

4. The control unit according to claim 2 ,
wherein the projecting insulating extension has a through-opening configured for a passage of the first electrical contact outside of an extension of the metal valve housing perpendicular to an insertion direction of the at least one valve unit into the main housing.

5. The control unit according to claim 2 , wherein the projecting insulating extension arranged between the clamping electrical contact and the metal valve housing is configured to be inserted into the main housing via a movement of the projecting insulating extension relative to the clamping electrical contact in an insertion direction of the valve unit.

6. The control unit according to claim 2 , wherein the projecting insulating extension is arranged radially between the metal valve housing and the main housing.

7. The control unit according to claim 1 , wherein the plug housing is securely engaged to the metal valve housing via plastic deformation of the metal valve housing.

8. The control unit according to claim 1 , wherein the clamping electrical contact has a groove open in a U-shape for receiving the first electrical contact, and the groove of the clamping electrical contact is open counter to an insertion direction of the valve unit into the main housing and the first electrical contact extends outside of the plug housing substantially perpendicular to the insertion direction.

9. A hydraulic module for hydraulic actuation of a clutch in a drive train of a motor vehicle, the hydraulic module comprising:
a hydraulic pressure source for actuating the clutch,
the actuating electronics system for processing signals for actuating the clutch, and
the control unit according to claim 1 for connecting and/or interrupting a hydraulic force between the hydraulic pressure source and the clutch in response to electrical control signals output by the actuating electronics system.

10. The control unit according to claim 1 , wherein the metal valve housing has a cylindrical outer side, and the plug housing extends in a circumferential direction of the cylindrical outer side and the clamping electrical contact extends substantially tangential to the plug housing.

11. The control unit according to claim 1 , wherein the plug housing is securely engaged to the metal valve housing via flanging of a fastening edge of the plug housing.

12. A control unit for electrohydraulic actuation of motor vehicle clutches, comprising:
a main housing, and
at least one valve unit configured to be inserted into the main housing, the at least one valve unit having:
a metal valve housing configured for receiving an electrically actuated valve,
a plug housing fastened to the metal valve housing and formed from a plastic material, and
a first electrical contact disposed in the plug housing and configured to be electrically connected to the electrically actuated valve, and

a clamping electrical contact, configured for electrically connecting the first electrical contact of the at least one valve unit to an actuating electronics system configured for operating the electrically actuated valve, connected to the main housing, and
the plug housing forms a dielectric resistance between the clamping electrical contact and the metal valve housing, and
the metal valve housing has a cylindrical outer side, and the plug housing extends in a plane tangential to the cylindrical outer side and substantially parallel to the clamping electrical contact.

13. A control unit for electrohydraulic actuation of motor vehicle clutches, comprising:
a main housing, and
at least one valve unit configured to be inserted into the main housing in a first direction, the at least one valve unit having:
a metal valve housing configured for receiving an electrically actuated valve,
a plug housing fixed to an end of the metal valve housing and formed from a plastic material, and
two first electrical contacts secured to the plug housing and configured to be electrically connected to the electrically actuated valve, and

a clamping electrical contact, configured for electrically connecting the first electrical contacts of the at least one valve unit to an actuating electronics system configured for operating the electrically actuated valve, connected to the main housing, and
the plug housing forms a dielectric resistance between the metal valve housing and the two first electrical contacts, and
the two first electrical contacts extend outside of the plug housing substantially perpendicular to the first direction of the at least one valve unit into the main housing.

14. The control unit according to claim 13 , wherein:
the main housing further comprises a second clamping electrical contact configured to receive one of the two first electrical contacts, and
the metal valve housing is cylindrical and the plug housing extends so as to completely cover the two clamping electrical contacts when viewed in a radial direction of the metal valve housing.

15. The control unit according to claim 13 , wherein;
the main housing further comprises a second clamping electrical contact configured to receive one of the two first electrical contacts, and
each of the two clamping electrical contacts are formed with a groove having an open end configured to receive a corresponding one of the two first electrical contacts when the at least one valve unit is inserted into the main housing in the first direction.

16. The control unit according to claim 13 ,
wherein the plug housing includes two through-openings and each one of the first electrical contacts extends through a corresponding one of the two through-openings.

17. The control unit according to claim 13 , wherein the plug housing is fixed to the end of the metal valve housing via plastically deformed tabs of the metal valve housing.

18. The control unit according to claim 17 , wherein the plastically deformed tabs are configured to securely engage a fastening e

Assignees

• Schaeffler Technologies Ag

Inventors

• Gallus Tobias

Classifications

• F16H61/0009 Primary

  Hydraulic control units for transmission control, e.g. assembly of valve plates or valve units · CPC title

• F16H61/0003

  Arrangement or mounting of elements of the control apparatus, e.g. valve assemblies or snapfittings of valves; Arrangements of the control unit on or in the transmission gearbox · CPC title

• F16D2500/501

  Relating the actuator · CPC title

• F16D2500/1027

  Details about the hydraulic valves · CPC title

• F16D25/00

  Fluid-actuated clutches · CPC title