Lithium cobalt aluminum oxide positive electrode active material including aluminum-containing coating film and secondary battery

Patent metadata

Field	Value
Publication number	US-12278366-B2
Application number	US-201917413160-A
Country	US
Kind code	B2
Filing date	Dec 4, 2019
Priority date	Dec 17, 2018
Publication date	Apr 15, 2025
Grant date	Apr 15, 2025

Abstract

A positive electrode active material that has high capacity and excellent charge and discharge cycle performance for a secondary battery is provided. A positive electrode active material that inhibits a decrease in capacity in charge and discharge cycles is provided. A high-capacity secondary battery is provided. A secondary battery with excellent charge and discharge characteristics is provided. A highly safe or reliable secondary battery is provided. A positive electrode active material contains lithium, cobalt, oxygen, and aluminum and has a crystal structure belonging to a space group R-3m when Rietveld analysis is performed on a pattern obtained by powder X-ray diffraction. In analysis by X-ray photoelectron spectroscopy, the number of aluminum atoms is less than or equal to 0.2 times the number of cobalt atoms.

First claim

The invention claimed is:

1. A positive electrode active material comprising:
a first particle group and a second particle group,
wherein the positive electrode active material has a crystal structure belonging to a space group R-3m,
wherein the crystal structure is estimated by Rietveld analysis of a pattern obtained by powder X-ray diffraction using a CuKα1 ray,
wherein the positive electrode active material comprises lithium cobalt oxide, magnesium, aluminum, and nickel,
wherein, in X-ray photoelectron spectroscopy of the positive electrode active material, a number of aluminum atoms is less than a number of magnesium atoms and greater than a number of nickel atoms,
wherein a particle size distribution of the first particle group has a first local maximum peak and a particle size distribution of the second particle group has a second local maximum peak,
wherein the first local maximum peak has a local maximum value at greater than or equal to 9 μm and less than or equal to 25 μm,
wherein the second local maximum peak has a local maximum value at greater than or equal to 0.1 μm and less than 9 μm,
wherein the first particle group comprises a first positive electrode active material particle comprising lithium cobalt oxide, magnesium, aluminum, and nickel,
wherein the second particle group comprises a second positive electrode active material particle comprising lithium cobalt oxide, aluminum, and nickel,
wherein, in any one of ICP-MS, GD-MS, and elementary analysis of atomic absorption, an atomic ratio of magnesium to cobalt in the first particle group is greater than or equal to 0.001 and less than or equal to 0.06, and
wherein the atomic ratio of magnesium to cobalt in the first particle group is higher than an atomic ratio of magnesium to cobalt in the second particle group.

2. The positive electrode active material according to claim 1 ,
wherein the particle size distribution is measured with a laser diffraction particle size distribution measurement tool.

3. The positive electrode active material according to claim 1 , wherein in the X-ray photoelectron spectroscopy of the positive electrode active material, the number of magnesium atoms is greater than or equal to 0.4 times and less than or equal to 1.5 times a number of cobalt atoms.

4. The positive electrode active material according to claim 3 ,
wherein in the X-ray photoelectron spectroscopy of the positive electrode active material, an extraction angle is greater than or equal to 40° and less than or equal to 50°.

5. A positive electrode comprising:
a current collector; and
a positive electrode active material layer over the current collector,
wherein the positive electrode active material layer comprises the positive electrode active material according to claim 1 , and
wherein a density of the positive electrode active material layer is greater than or equal to 3.8 g/cm 3 and less than or equal to 4.5 g/cm 3 .

6. A secondary battery comprising:
a positive electrode comprising the positive electrode active material according to claim 1 ;
a negative electrode; and
an electrolyte solution,
wherein, when charge and discharge are repeatedly performed from a first cycle to a 50th cycle, a second discharge capacity obtained by the discharge in the 50th cycle is greater than or equal to 90% of a first discharge capacity obtained by the discharge in the first cycle.

7. The secondary battery according to claim 6 ,
wherein the charge is performed under CCCV condition,
wherein current of a CC charge is higher than or equal to 0.01 C and lower than or equal to 1.0 C,
wherein upper limit voltage of the CC charge is higher than or equal to 4.55 V with reference to Li/Li + ,
wherein a termination current of a CV charge is higher than or equal to 0.001 C,
wherein the discharge is performed under CC condition,
wherein current of a CC discharge is higher than or equal to 0.05 C and lower than or equal to 2.0 C, and
wherein measurement temperature is higher than or equal to 15° C. and lower than or equal to 55° C.

8. A secondary battery comprising:
a positive electrode comprising the positive electrode active material according to claim 1 ,
wherein a lithium metal is used for a counter electrode,
wherein, when charge and discharge are repeatedly performed from a first cycle to a 50th cycle, a second discharge capacity obtained by the discharge in the 50th cycle is greater than or equal to 90% of a first discharge capacity obtained by the discharge in the first cycle,
wherein the charge is performed under CCCV condition,
wherein current of a CC charge is higher than or equal to 0.01 C and lower than or equal to 1.0 C,
wherein upper limit voltage of the CC charge is higher than or equal to 4.55 V with reference to Li/Li + ,
wherein a termination current of a CV charge is higher than or equal to 0.001 C,
wherein the discharge is performed under CC condition,
wherein current of a CC discharge is higher than or equal to 0.05 C and lower than or equal to 2.0 C, and
wherein measurement temperature is higher than or equal to 15° C. and lower than or equal to 55° C.

Assignees

• Semiconductor Energy Lab

Inventors

• Saito Jyo
• Mikami Mayumi
• Momma Yohei
• Ochiai Teruaki
• Takahashi Tatsuyoshi
• Narita Kazuhei

Classifications

• H01M2004/028

  Positive electrodes · CPC title

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title

• H01M10/0569

  characterised by the solvents · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M4/366

  as layered products · CPC title