Mediated metal-sulfur flow battery for grid-scale energy storage

Patent metadata

Field	Value
Publication number	US-12272850-B2
Application number	US-202217740128-A
Country	US
Kind code	B2
Filing date	May 9, 2022
Priority date	Jul 21, 2021
Publication date	Apr 8, 2025
Grant date	Apr 8, 2025

Abstract

The invention is directed to a mediated metal-sulfur flow battery. This battery format that is readily scalable to grid-scale levels at low cost, while maintaining battery safety by physically separating the anode and cathode. As an example, the marriage of a redox-targeting scheme to an engineered Li solid electrolyte interphase (SEI) enables a scalable, high efficiency, membrane-less Li—S redox flow battery. Redox mediators can be sued to kick-start the initial reduction of solid S into soluble polysulfides on the cathode side and final reduction of polysulfides into solid Li 2 S, precluding the need for conductive carbons. On the anode side, a LiI and LiNO 3 pretreatment and additive strategy encourages a stable SEI and lessens capacity fade, avoiding the need for ion-selective separators.

First claim

We claim:

1. A mediated metal-sulfur flow battery, comprising:
a catholyte reservoir for storing an energy storage material comprising sulfur;
an electrochemical cell comprising
a metal anode, and
a cathode compartment comprising a cathode electrode and a catholyte comprising a first redox mediator and a second redox mediator, wherein the first and second redox mediators comprise metallocenes, and a salt of the anode metal ion in a solvent;
a solid-electrolyte interface on the metal anode that allows passage of metal ions while preventing passage of the first and second redox mediators; and

a pump or a gravity feed for flowing the catholyte through the catholyte reservoir and the electrochemical cell,
wherein the first redox mediator is oxidized and correspondingly reduces sulfur in the catholyte reservoir, and the oxidized first redox mediator is reduced at the cathode electrode during a discharge cycle; and wherein the second redox mediator is oxidized at the cathode electrode, and the oxidized second redox mediator is reduced and correspondingly oxidizes the reduced sulfur in the catholyte reservoir during a charge cycle.

2. The mediated metal-sulfur flow battery of claim 1 , wherein the metal anode comprises lithium.

3. The mediated metal-sulfur flow battery of claim 2 , wherein the solid-electrolyte interface is preconditioned in a solution comprising lithium iodide.

4. The mediated metal-sulfur flow battery of claim 2 , wherein the salt comprises bis(trifluoromethanesulfonyl)imide.

5. The mediated metal-sulfur flow battery of claim 2 , wherein the catholyte further comprises lithium nitrate.

6. The mediated metal-sulfur flow battery of claim 1 , wherein the metal anode comprises sodium, potassium, magnesium, or calcium.

7. The mediated metal-sulfur flow battery of claim 1 , wherein the cathode electrode comprises porous carbon, carbon paper, or carbon felt.

8. The mediated metal-sulfur flow battery of claim 1 , wherein the first redox mediator comprises cobaltocene and the second redox mediator comprises decamethylferrocene.

9. The mediated metal-sulfur flow battery of claim 1 , wherein the concentration of each of the redox mediators in the solvent is less than 1000 mM.

10. The mediated metal-sulfur flow battery of claim 1 , wherein the concentration of each of the redox mediators in the solvent is less than 100 mM.

11. The mediated metal-sulfur flow battery of claim 1 , wherein the redox potentials of the first and second redox mediators are within 500 mV of the redox potential of sulfur.

12. The mediated metal-sulfur flow battery of claim 1 , wherein the solvent comprises a mixture of 1,3-dioxolane and dimethyl ether.

13. The mediated metal-sulfur flow battery of claim 1 , wherein the solvent comprises a glyme, ionic liquid, or carbonate-based electrolyte.

Assignees

• Nat Tech & Eng Solutions Sandia Llc

Inventors

• Small Leo J
• Meyerson Melissa Lynn

Classifications

• H01M4/0445

  Forming after manufacture of the electrode, e.g. first charge, cycling · CPC title

• H01M4/62

  Selection of inactive substances as ingredients for active masses, e.g. binders, fillers · CPC title

• H01M4/96

  Carbon-based electrodes · CPC title

• H01M4/382

  Lithium (H01M4/405 takes precedence) · CPC title

• H01M4/366

  as layered products · CPC title