Electrode materials comprising a layered sodium metal oxide, electrodes comprising them and their use in electrochemistry

Patent metadata

Field	Value
Publication number	US-12272820-B2
Application number	US-201917276558-A
Country	US
Kind code	B2
Filing date	Oct 2, 2019
Priority date	Oct 2, 2018
Publication date	Apr 8, 2025
Grant date	Apr 8, 2025

Abstract

The present technology relates to electrode materials comprising an electrochemically active material, wherein the electrochemically active material comprises a P2-type or a O3-type layered sodium metal oxide. The electrochemically active material is of formula Na x MO 2 , wherein 0.5≤x≤1.0 and M is selected from Co, Mn, Fe, Ni, Ti, Cr, V, Cu, Sb and their combinations. Also described are electrodes, electrochemical cells and batteries comprising the electrode materials.

First claim

The invention claimed is:

1. An electrochemical cell comprising a negative electrode, a positive electrode, and an electrolyte, wherein:
the positive electrode comprises an electrode material comprising an electrochemically active material, said electrochemically active material being a P2-type or an O3-type layered sodium metal oxide of formula Na x M′ 1-y M y O 2 , wherein x is a number such that 0.5≤x≤1.0, y is a number such that 0<y<1.0, M is one of Co, Mn, Fe, Ni, Ti, Cr, V, Cu, Sb, or a combination thereof, M′ is different from M and is one of Co, Mn, Fe, Ni, Ti, Cr, V, Cu, Sb, or a combination thereof, and
the negative electrode comprises metallic lithium.

2. The electrochemical cell according to claim 1 , wherein:
the P2-type layered sodium metal oxide is of formula Na x M′ 1-y M y O 2 , wherein x is a number such that 0.5≤x≤0.8, y is as defined in claim 1 , M is one of Co, Mn, Fe, Ni, Ti, Cr, V, Cu, or a combination thereof, and M′ is different from M and is one of Co, Mn, Fe, Ni, Ti, Cr, V, Cu, or a combination thereof, and
the O3-type layered sodium metal oxide is of formula Na x M′ 1-y M y O 2 , wherein x is a number such that 0.8≤x≤1.0, y is as defined in claim 1 , M is one of Co, Mn, Fe, Ni, Ti, Cr, V, Cu, Sb, or a combination thereof, and M′ is different from M and is one of Co, Mn, Fe, Ni, Ti, Cr, V, Cu, Sb, or a combination thereof.

3. The electrochemical cell according to claim 1 , wherein the electrochemically active material comprises a layered sodium metal oxide of formula Na x M′ 1-y Mn y O 2 , wherein M′ is one of Co, Fe, Ni, Ti, Cr, V, Cu, Sb, or a combination thereof.

4. The electrochemical cell according to claim 1 , wherein the electrochemically active material comprises a layered sodium cobalt oxide of formula Na x M′ 1-y Co y O 2 , wherein M′ is one of Mn, Fe, Ni, Ti, Cr, V, Cu, Sb, or a combination thereof.

5. The electrochemical cell according to claim 1 , wherein the electrochemically active material comprises a layered sodium metal oxide of formula Na x (NiCo) 1-y Mn y O 2 .

6. The electrochemical cell according to claim 1 , wherein the electrochemically active material comprises a layered sodium metal oxide of formula Na x Co 1-y Mn y O 2 .

7. The electrochemical cell according to claim 1 , wherein the electrochemically active material comprises a layered sodium metal oxide of formula Na x Ni 1-y Mn y O 2 .

8. The electrochemical cell according to claim 1 , wherein the electrochemically active material comprises a layered sodium metal oxide of formula Na x (CoTi) 1-y Mn y O 2 .

9. The electrochemical cell according to claim 1 , further comprising an electronically conductive material.

10. The electrochemical cell according to claim 9 , wherein the electronically conductive material comprises carbon fibers or carbon black.

11. The electrochemical cell according to claim 9 , wherein the electronically conductive material is selected from the group consisting of carbon black, acetylene black, graphite, graphene, carbon fibers, carbon nanofibers, carbon nanotubes, and their combinations.

12. The electrochemical cell according to claim 1 , further comprising a binder selected from the group consisting of a polymeric binder of polyether type, a fluorinated polymer, and a water-soluble binder.

13. The electrochemical cell according to claim 12 , wherein the fluorinated polymer is polyvinylidene fluoride (PVdF).

14. The electrochemical cell according to claim 12 , wherein the polymeric binder of polyether type is branched, crosslinked, or both branched and crosslinked, or wherein the polymeric binder of polyether type is based on polyethylene oxide (PEO).

15. The electrochemical cell according to claim 1 , wherein the electrode material of the positive electrode is on a current collector.

16. The electrochemical cell according to claim 1 , wherein the electrolyte is a liquid electrolyte comprising a salt in a solvent, or is a gel electrolyte comprising a salt in a solvent, or is a solid polymer electrolyte comprising a salt in a solvating polymer.

17. A battery comprising at least one electrochemical cell as defined in claim 1 .

18. The electrochemical cell according to claim 1 , wherein the electrochemically active material is selected from the group consisting of Na 0.67 Co 0.67 Mn 0.33 O 2 , Na 0.67 Ni 0.33 Mn 0.67 O 2 , Na 0.67 Co 0.6 Mn 0.4 O 2 , Na 0.67 Co 0.55 Mn 0.45 O 2 , Na 0.67 Co 0.5 Mn 0.5 O 2 , Na 0.67 Co 0.50 Mn 0.33 Ti 0.17 O 2 , NaNi 0.4 Co 0.2 Mn 0.4 O 2 , and NaNi 0.33 Fe 0.33 Mn 0.33 O 2 .

Assignees

• Hydro Quebec

Inventors

• Wang Yuesheng
• Guerfi Abdelbast
• Zaghib Karim
• Lajoie Gilles
• Vigeant Marie-Josée

Classifications

• H01M10/054

  Accumulators with insertion or intercalation of metals other than lithium, e.g. with magnesium or aluminium · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M4/625

  Carbon or graphite · CPC title

• H01M4/623

  fluorinated polymers · CPC title

• H01M4/525

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title