Brush having a higher contact pressure with an image bearing member at an upstream end of the brush and image forming apparatus

Patent metadata

Field	Value
Publication number	US-12271140-B2
Application number	US-202318512282-A
Country	US
Kind code	B2
Filing date	Nov 17, 2023
Priority date	Dec 17, 2021
Publication date	Apr 8, 2025
Grant date	Apr 8, 2025

Abstract

An image forming apparatus includes a rotatable image bearing member, a developing member, a transfer member, and a brush contacting a surface of the image bearing member in a contact portion downstream of a transfer portion and upstream of a developing portion with respect to a rotational direction of the image bearing member. The toner which is not transferred onto a toner image receiving member is collected by the developing member. In a charging series, the toner is positioned on the same side as a normal charge polarity of the toner relative to the brush. In the contact portion, a maximum value of a contact pressure of 0.7 gf/mm 2 or more and 3.5 gf/mm 2 or less, a maximum contact area ratio is 18% or more and 74% or less, and a Clark-Evans index of the brush is 1 or more.

First claim

What is claimed is:

1. An image forming apparatus comprising:
a rotatable image bearing member;
a charging member forming a charging portion in contact with the image bearing member and configured to electrically charge a surface of the image bearing member in the charging portion;
a developing member configured to develop, with the toner, an electrostatic latent image formed on the surface of the image bearing member;
a transfer member configured to transfer a toner image, obtained by developing the electrostatic latent image by the developing member, from the image bearing member onto a toner image receiving member in a transfer portion; and
a brush provided so as to contact the surface of the image bearing member in a contact portion downstream of the transfer portion and upstream of the charging portion with respect to a rotational direction of the image bearing member, and configured to electrically charge the toner which is not transferred onto the toner image receiving member,
wherein the toner which is not transferred onto the toner image receiving member is collected by the developing member,
wherein with respect to the rotational direction, a contact pressure between the brush and the image bearing member at an upstream end of the brush in the contact portion is higher than a contact pressure between the brush and the image bearing member at a downstream end of the brush in the contact portion, and
wherein a density of the bristle material is 150 kF/inch 2 or more.

2. An image forming apparatus according to claim 1 , wherein the contact pressure and the contact area ratio monotonously decreases from the upstream end toward the downstream end with respect to the rotational direction.

3. An image forming apparatus according to claim 1 , wherein a difference in contact pressure between a maximum value and a minimum value is 0.6 gf/mm 2 or more and 1.5 gf/mm 2 or less, and a difference in contact area ratio between a maximum value and a minimum value is 15% or more and 40% or less.

4. An image forming apparatus according to claim 1 , wherein a difference in contact pressure between a material value and a minimum value is 0.7 gf/mm 2 or more and 3.5 gf/mm 2 or less, and a difference in contact area ratio between a maximum value and a minimum value is 18% or more and 74% or less.

5. An image forming apparatus according to claim 1 , wherein a difference contact pressure between a maximum value and a minimum value is 1 gf/mm 2 or more and 2.8 gf/mm 2 or less, and a difference in contact area ratio between a maximum value and a minimum value is 32% or more and 60% or less.

6. An image forming apparatus according to claim 1 , wherein the brush includes a base portion extending in a longitudinal direction parallel to a rotational axis direction of the image bearing member and a short direction perpendicular to the longitudinal direction and includes a bristle material supported by the base portion and contacting the surface of the image bearing member, and
wherein the brush is inclined relative to the image bearing member so that the base portion is spaced from the image bearing member toward a downstream of the rotational direction.

7. An image forming apparatus according to claim 1 , wherein as viewed in the rotational axis direction, a rectilinear line passing through a rotational axis and a center of the base portion with respect to the short direction is a first rectilinear line, and
wherein an angle between a second rectilinear line perpendicular to the first rectilinear line and a third rectilinear line extending along the base portion in the short direction is 8° or more and 16° or less.

8. An image forming apparatus according to claim 1 , wherein the brush includes a bristle material contacting the surface of the image bearing member, and
wherein a density of the bristle material at the upstream end of the brush is higher than a density of the bristle material at the downstream end of the brush.

9. An image forming apparatus according to claim 1 , wherein the brush includes a bristle material contacting the surface of the image bearing member,
wherein a thickness of the bristle material at the upstream end of the brush is larger than a thickness of the bristle material at the downstream end of the brush.

10. An image forming apparatus according to claim 1 , wherein when a penetration amount of the brush in the surface of the image bearing member at the upstream end of the brush with respect to the rotational direction is δ1 (mm) and a penetration amount of the brush in the surface of the image bearing member at the downstream end of the brush with respect to the rotational direction is δ2 (mm), the following relationship is satisfied:
δ1>δ2>0.

11. An image forming apparatus according to claim 1 , wherein a length of the brush in a short direction of the brush perpendicular to a rotational axis direction is 3 mm or more,
wherein a bristle material of the brush is a synthetic resin fiber having a thickness of 1 denier or more and 6 denier or less.

Assignees

• Canon Kk

Inventors

• Kanazawa Takayuki
• Oshima Nobuo
• Kihara Takayoshi
• Tamagaki Kuniaki
• Tokiwa Shuhei
• Sato Taichi

Classifications

• G03G2221/1618

  for the cleaning unit · CPC title

• G03G21/0005

  for removing solid developer or debris from the electrographic recording medium · CPC title

• G03G2221/1627

  Details concerning the cleaning process · CPC title

• G03G2221/0089

  Mechanical · CPC title

• G03G21/169

  for the cleaning unit · CPC title