Graphical display of discontinuous waveform data

Patent metadata

Field	Value
Publication number	US-12270733-B2
Application number	US-202217862434-A
Country	US
Kind code	B2
Filing date	Jul 12, 2022
Priority date	Oct 16, 2018
Publication date	Apr 8, 2025
Grant date	Apr 8, 2025

Abstract

A vibration data collection device monitors vibration of a machine, generates original machine vibration waveform data based on the monitored vibration, and removes portions of the original machine vibration waveform data that do not indicate an occurrence of a vibration event related to a potential fault in the machine. The vibration data collection device then stores thinned waveform data that includes blocks of the original machine vibration waveform data and excludes the portions that have been removed. A data analysis computer generates a thinned waveform plot based on the thinned waveform data. In some embodiments, the thinned waveform plot includes the blocks of original machine vibration waveform data separated in time by gaps representing the portions that have been removed. In some embodiments, the thinned waveform plot that includes the blocks of the original machine vibration waveform data and representative blocks of data that each represent the portions of the original machine vibration waveform data that have been removed. A display device displays the thinned waveform plot for viewing by an analyst.

First claim

What is claimed is:

1. A vibration data collection and display system comprising:
a vibration data collection device that monitors vibration of a machine, the vibration data collection device comprising:
a vibration sensor that senses vibration of the machine and generates a vibration signal;
analog-to-digital conversion circuitry that generates original machine vibration waveform data based on the vibration signal, wherein the original machine vibration waveform data include first continuous blocks of data that indicate an occurrence of a vibration event related to a potential fault or performance problem in the machine separated in time by second continuous blocks of data that do not indicate an occurrence of a vibration event related to a potential fault or performance problem in the machine; and
data storage circuitry that removes the second continuous blocks of data, thereby resulting in thinned waveform data comprising the first blocks of data separated in time by blank gaps from which the second continuous blocks of data have been removed, and stores the thinned waveform data;

a data analysis computer that receives the thinned waveform data and executes instructions to generate a thinned waveform plot based on the thinned waveform data, wherein the thinned waveform plot comprises the first blocks of data that are separated in time by gaps representing the second continuous blocks of data that have been removed; and
a display device in communication with the data analysis computer for displaying the thinned waveform plot for viewing by an analyst.

2. The vibration data collection and display system of claim 1 wherein the vibration data collection device comprises a handheld measurement device, and wherein the vibration sensor is momentarily attached to the machine while the original machine vibration waveform data is generated.

3. The vibration data collection and display system of claim 1 wherein the vibration data collection device comprises a networked measurement device that is semi-permanently installed on the machine for continuously generating the original machine vibration waveform data, and that communicates the thinned waveform data to the data analysis computer via a communication network.

4. A vibration data collection and display system comprising:
a vibration data collection device that monitors vibration of a machine, the vibration data collection device comprising:
a vibration sensor that senses vibration of the machine and generates a vibration signal;
analog-to-digital conversion circuitry that generates original machine vibration waveform data based on the vibration signal, wherein the original machine vibration waveform data include first continuous blocks of data that indicate an occurrence of a vibration event related to a potential fault or performance problem in the machine separated in time by second continuous blocks of data that do not indicate an occurrence of a vibration event related to a potential fault or performance problem in the machine; and
data storage circuitry that removes the second continuous blocks of data, thereby resulting in thinned waveform data comprising the first blocks of data separated in time by blank gaps from which the second continuous blocks have been removed, and stores the thinned waveform data;

a data analysis computer that receives the thinned waveform data and executes instructions to generate a thinned waveform plot based on the thinned waveform data, wherein the thinned waveform plot comprises the first blocks of data and representative blocks of data that each represent the second continuous blocks of data that have been removed, wherein the representative blocks of data comprise continuous blocks of the original machine vibration waveform data that have been inserted into the blank gaps, wherein the first blocks of data are depicted in a first color or first line style, and the representative blocks of data are depicted in a second color or second line style that is different from the first color or first line style; and
a display device in communication with the data analysis computer for displaying the thinned waveform plot for viewing by an analyst.

5. The vibration data collection and display system of claim 4 wherein the data analysis computer executes instructions to implement a curve-fitting process in the thinned waveform plot at each intersection between a first block of data and an adjacent representative block of data, thereby smoothing transitions from the first blocks of data to adjacent representative blocks of data in the thinned waveform plot.

6. The vibration data collection and display system of claim 5 wherein the curve-fitting process comprises a polynomial curve-fitting process.

7. The vibration data collection and display system of claim 4 wherein intersections between the first blocks of data and adjacent representative blocks of data temporally coincide with pulses generated by a tachometer that indicate a rotational speed of the machine.

8. The vibration data collection and display system of claim 4 wherein the vibration data collection device comprises a handheld measurement device, and wherein the vibration sensor is momentarily attached to the machine while the original machine vibration waveform data is generated.

9. The vibration data collection and display system of claim 4 semi-permanently installed on the machine for continuously generating the original machine vibration waveform data, and that communicates the thinned waveform data to the data analysis computer via a communication network.

10. A method for collection and display of vibration data, comprising:
(a) monitoring vibration of a machine using a vibration sensor that senses vibration of the machine and generates a vibration signal and analog-to-digital conversion circuitry that generates original machine vibration waveform data based on the vibration signal, wherein the original machine vibration waveform data include first continuous blocks of data that indicate an occurrence of a vibration event related to a potential fault or performance problem in the machine separated in time by second continuous blocks of data that do not indicate an occurrence of a vibration event related to a potential fault or performance problem in the machine;
(b) removing the second continuous blocks of data using data storage circuitry, thereby resulting in thinned waveform data comprising the first blocks of data separated in time by blank gaps from which the second continuous blocks of data have been removed;
(c) storing the thinned waveform data using the data storage circuitry;
(d) generating a thinned waveform plot based on the thinned waveform data using a data analysis computer, wherein the thinned waveform plot comprises the first blocks of data that are separated in time by gaps representing the second continuous blocks of data that have been removed; and
(e) displaying the thinned waveform plot for viewing by an analyst using a display device.

Assignees

• Computational Systems Inc

Inventors

• Hayzen Anthony J
• Hilemon Christopher G
• Willis John W

Classifications

• G01H1/003

  of rotating machines (G01H1/10 takes precedence) · CPC title

• G01M13/028

  Acoustic or vibration analysis · CPC title

• G01H1/12

  of longitudinal or not specified vibrations · CPC title

• G01M7/025 Primary

  Measuring arrangements · CPC title

• G01H1/04 Primary

  of vibrations which are transverse to direction of propagation · CPC title