Contact insulators for use with differential pairs of contacts and method of termination

Patent metadata

Field	Value
Publication number	US-12266880-B2
Application number	US-202217732643-A
Country	US
Kind code	B2
Filing date	Apr 29, 2022
Priority date	Apr 29, 2022
Publication date	Apr 1, 2025
Grant date	Apr 1, 2025

Abstract

A contact insulator for use with high speed cable with differential pairs of contacts. A contact receiving portion has contact receiving slots which open from a first side of the contact insulator. A conductor receiving portion has conductor receiving slots which open from a second side of the contact insulator. A transition portion is positioned between the contact receiving portion and the conductor receiving portion. The transition portion has a contact receiving opening which extends through the contact insulator. The contact receiving opening is dimensioned to allow the contacts to be inserted therethrough. The contact insulator is rotated about the contacts and signal conductors of the high speed cable to position the contacts in the contact receiving slots through the first side of the contact insulator and position the signal conductor in the conductor receiving slots through the second side of the contact insulator.

First claim

The invention claimed is:

1. A contact insulator for use with high speed cable with differential pairs of contacts, the contact insulator comprising:
a contact receiving portion having a first closed side, a second closed side and a third open side;
a conductor receiving portion having a first closed side, an oppositely facing second open side;
a transition portion positioned between the contact receiving portion and the conductor receiving portion;
two contact receiving slots provided in the contact receiving portion, the contact receiving slots extending from a mating end of the contact insulator to the transition portion;
two conductor receiving slots provided in the conductor receiving portion, the conductor receiving slots extending from a conductor receiving end of the contact insulator to the transition portion;
the second open side and the conductor receiving slots of the conductor receiving portion opening in an opposite direction as the third open side and the contact receiving slots of the contact receiving portion;
the transition portion having a contact receiving opening which extends through the contact insulator from the second open side of the conductor receiving portion to the open third side of the contact receiving portion, the contact receiving opening is dimensioned to allow the contacts to be inserted therethrough;
access openings extending through either the first closed side or the second closed side and extending into the contact receiving slots, the access openings dimensioned to receive a removal tool therein to facilitate the removal of contacts positioned in the contact receiving slots.

2. The contact insulator as recited in claim 1 , wherein retention projections extend into each of the contact receiving slots.

3. The contact insulator as recited in claim 2 , wherein the access openings are in line with the retention projections.

4. The contact insulator as recited in claim 3 , wherein the contact receiving slots are spaced from each other by an insulative wall and extend essentially parallel to each other.

5. The contact insulator as recited in claim 4 , wherein the conductor receiving slots are spaced from each other by an insulative wall and extend essentially parallel to each other.

6. The contact insulator as recited in claim 1 , wherein the contact receiving portion has a generally triangular configuration.

7. The contact insulator as recited in claim 6 , wherein a mating wall extends at the mating end of the contact insulator, the mating wall extends between the first closed side, the second closed side and the third open side.

8. The contact insulator as recited in claim 7 , wherein mating contact receiving openings extend through the mating wall.

9. The contact insulator as recited in claim 1 , wherein a retention latch is provided on the transition portion.

10. The contact insulator as recited in claim 9 , wherein the retention latch extends into the contact receiving opening but does not prevent the insertion of the contact through the contact receiving opening.

11. A contact insulator for use with high speed cable with differential pairs of contacts, the contact insulator comprising:
a contact receiving portion having contact receiving slots for receiving the contacts therein, the contact receiving slots open from a first side of the contact insulator;
a conductor receiving portion having conductor receiving slots for receiving signal conductors of the high speed cable therein, the conductor receiving slots open from a second side of the contact insulator;
a transition portion positioned between the contact receiving portion and the conductor receiving portion, the transition portion having a contact receiving opening which extends through the contact insulator, the contact receiving opening is dimensioned to allow the contacts to be inserted therethrough;
wherein the contact insulator is rotated about the contacts and the signal conductors to position the contacts in the contact receiving slots through the first side of the contact insulator and position the signal conductor in the conductor receiving slots through the second side of the contact insulator;
wherein access openings extend through sides of the contact receiving portion and extend into the contact receiving slots, the access openings are dimensioned to receive a removal tool therein to facilitate the removal of contacts positioned in the contact receiving slots.

12. The contact insulator as recited in claim 11 , wherein retention projections extend into each of the contact receiving slots.

13. The contact insulator as recited in claim 12 , wherein the access openings are in line with the retention projections.

Assignees

• Te Connectivity Solutions Gmbh

Inventors

• Ruffini Nicholas Paul
• Sipe Lynn Robert
• Heisey Samantha K
• Annis Kyle Gary

Classifications

• H01R24/40

  specially adapted for high frequency · CPC title

• H01R13/6581

  Shield structure · CPC title

• H01R13/629

  Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure {electrical locking indicators, manufacturing tolerances (separate tools or apparatus H01R43/26)} · CPC title

• H01B11/04

  with pairs or quads mutually positioned to reduce cross-talk · CPC title

• H01R43/20

  for assembling or disassembling contact members with insulating base, case or sleeve · CPC title