Hydraulic system with safety mode, rock drilling rig and method

Patent metadata

Field	Value
Publication number	US-12264583-B2
Application number	US-202218694639-A
Country	US
Kind code	B2
Filing date	Sep 20, 2022
Priority date	Sep 24, 2021
Publication date	Apr 1, 2025
Grant date	Apr 1, 2025

Abstract

A hydraulic system, rock drilling rig, and method for limiting the output performance of a hydraulic drilling actuator temporarily under execution of a safety function feature of the hydraulic system. The output performance is limited by limiting produced hydraulic fluid flow in a hydraulic circuit of the hydraulic drilling actuator, whereby a restricted magnitude of the fluid flow is produced at a hydraulic pump. This way a restricted operation mode is enabled and is controlled by a control unit.

First claim

The invention claimed is:

1. A hydraulic system of a rock drilling rig comprising:
at least one hydraulic circuit provided with a hydraulic power unit including a hydraulic pump driven by a motor;
at least one hydraulic drilling actuator powered by hydraulic pressure and flow generated by the hydraulic power unit, wherein the hydraulic system is provided with a safety function feature for limiting features of an input hydraulic fluid directed to the at least one hydraulic drilling actuator for temporarily limiting output performance of the hydraulic drilling actuator; and
at least one control unit having at least one restricted operating mode serving as the safety function feature and configured to limit magnitude of output flow of the hydraulic pumping unit, whereby motion speed of the hydraulic drilling actuator is limited due to a received limited magnitude of input flow, wherein the hydraulic pump is a fixed displacement pump driven by the motor, which is an electric motor, wherein the electric motor is controlled by at least one electrical motor control device, wherein the control unit is configured to control the electrical motor control device for controlling rotation speed of the electric motor and the hydraulic pump, and wherein the electric motor is a speed controlled electric motor controlled by a variable frequency drive serving as the electrical motor control device, the variable frequency drive including an integrated safety function based on a hard wired safety circuit, the limited output flow of the hydraulic fluid being implemented under control of the control unit in response to the selected at least one restricted operating mode.

2. The hydraulic system as claimed in claim 1 , wherein the control unit is provided with at least one input limit value for the at least one restricted operating mode, and wherein the input limit value is configured to define a maximum rotation speed of a rotating device of the rock drilling machine and a drilling tool connectable to the rock drilling machine.

3. The hydraulic system as claimed in claim 1 , wherein the control unit is provided with at least one input limit value for the at least one restricted operating mode, and wherein the input limit value is configured to define a maximum feed speed of a feed device feeding the rock drilling machine and a drilling tool connectable to the rock drilling machine.

4. A rock drilling rig, comprising:
a movable carrier;
at least one boom connected to the carrier;
at least one rock drilling unit mounted to a distal end portion of the boom, wherein the rock drilling unit includes a feed beam and a rock drilling machine mounted movably on the feed beam;
a hydraulic system according to claim 1 , wherein the rock drilling machine includes at least one hydraulic actuator powered by the hydraulic system;
and wherein the hydraulic drilling actuator of the rock drilling unit is controllable under the at least one restricted operating mode with a limited performance.

5. A method for limiting output performance of a hydraulic drilling actuator temporarily under execution of a safety function feature of a hydraulic system, the method comprising:
limiting hydraulic features of an input hydraulic fluid directed to the hydraulic drilling actuator connected to a hydraulic circuit of the hydraulic system;
limiting an output performance of the hydraulic drilling actuator by limiting produced hydraulic fluid flow in the hydraulic circuit of the hydraulic drilling actuator, whereby a restricted magnitude of the fluid flow is produced at a hydraulic pump of the hydraulic circuit for a duration of a restricted operation mode of the safety function feature;
driving the hydraulic pump by an electric motor; and
controlling a rotation speed of the electric motor and the hydraulic pump to produce the a restricted magnitude of flow of the hydraulic fluid, wherein the electric motor is a speed controlled electric motor controlled by a variable frequency drive serving as the electrical motor control device, the variable frequency drive including an integrated safety function based on a hard wired safety circuit.

Assignees

• Sandvik Mining & Construction Oy

Inventors

• Rantanen Juho
• Parkkinen Pertti
• Verho Samuli
• Vatanen Harri
• Hongell Teemu

Classifications

• E21B7/025

  Rock drills, i.e. jumbo drills · CPC title

• E21B44/02

  Automatic control of the tool feed ({E21B44/005,} E21B44/10 take precedence) · CPC title

• E21B7/022 Primary

  Control of the drilling operation; Hydraulic or pneumatic means for activation or operation (control circuits for drilling masts E21B15/045) · CPC title