Liquid metal-based electrode and method of manufacturing the same

Patent metadata

Field	Value
Publication number	US-12264254-B2
Application number	US-202318333058-A
Country	US
Kind code	B2
Filing date	Jun 12, 2023
Priority date	Jun 13, 2022
Publication date	Apr 1, 2025
Grant date	Apr 1, 2025

Abstract

The present disclosure relates to a method of manufacturing a liquid metal-based electrode using a light sintering process. The method of manufacturing a liquid metal-based electrode includes a step of preparing a metal nanoparticle solution, a step of adding metal micron particles and a surface modifier to the metal nanoparticle solution to prepare a mixed solution, a step of adding a liquid metal to the mixed solution to prepare a composite ink containing the liquid metal having a surface oxide film formed thereon, a step of forming an electrode by applying the composite ink onto a substrate, and a step of irradiating the electrode with light to destroy the surface oxide film.

First claim

What is claimed is:

1. A method of manufacturing a liquid metal-based electrode, comprising:
preparing a metal nanoparticle solution;
adding metal micron particles and a surface modifier to the metal nanoparticle solution to prepare a mixed solution;
adding a liquid metal to the mixed solution to prepare a composite ink containing the liquid metal having a surface oxide film formed thereon;
forming an electrode by applying the composite ink onto a substrate; and
irradiating the electrode with light to destroy the surface oxide film.

2. The method according to claim 1 , wherein, in the forming, the applying is performed by printing the composite ink on the substrate to form a pattern layer.

3. The method according to claim 1 , wherein, in the forming, the applying is performed by coating an entire area of the substrate with the composite ink to form a coating layer.

4. The method according to claim 1 , wherein the metal nanoparticles comprise any one selected from gold, silver, copper, nickel, tin, and an alloy composition thereof.

5. The method according to claim 1 , wherein the metal nanoparticles have a diameter of 10 nm to 200 nm.

6. The method according to claim 1 , wherein the metal micron particles comprise a mixed composition of any two or more selected from the group consisting of silver (Ag), copper (Cu), nickel (Ni), and aluminum (Al).

7. The method according to claim 1 , wherein the surface modifier is an organic molecule having any one or more selected from the group consisting of a carboxyl group, an amine group, an imine group, a thiol group, a hydroxyl group, and a carbonyl group or a polymer having any one or more selected from the group consisting of a carboxyl group, an amine group, an imine group, a thiol group, a hydroxyl group, and a carbonyl group.

8. The method according to claim 1 , wherein a weight ratio of the nanoparticles and the metal micron particles:the liquid metal is 1:9 to 8:2, and a weight ratio of the metal nanoparticles:the metal micron particles is 2:8 to 8:2.

9. The method according to claim 1 , wherein the liquid metal is an alloy composition of any two or more selected from the group consisting of gallium (Ga), indium (In), and tin (Sn).

10. The method according to claim 1 , wherein, in the irradiating, the metal nanoparticles absorb light energy and form cracks in the surface oxide film through temperature change to destroy the surface oxide film.

11. The method according to claim 1 , wherein the light irradiation is performed using a laser beam, and a scan rate of the laser beam is 200 mm/sec to 1,000 mm/sec.

12. The method according to claim 1 , wherein the metal micron particles improve an initial conductivity of the electrode, and the improved initial conductivity is 500 S/cm to 10,000 S/cm.

Assignees

• Univ Industry Cooperation Group Kyung Hee Univ

Inventors

• Jeong Sun Ho
• Jo Ye Jin
• Hong Suk Jin

Classifications

• C23C4/01

  Selective coating, e.g. pattern coating, without pre-treatment of the material to be coated · CPC title

• C23C4/18

  After-treatment · CPC title

• C23C4/06

  Metallic material · CPC title

• C23C4/123

  Spraying molten metal · CPC title

• C09D11/037

  characterised by the pigment · CPC title