Brace limiting range of motion and method of using same

Patent metadata

Field	Value
Publication number	US-12263111-B2
Application number	US-202318519752-A
Country	US
Kind code	B2
Filing date	Nov 27, 2023
Priority date	Dec 20, 2018
Publication date	Apr 1, 2025
Grant date	Apr 1, 2025

Abstract

A brace is provided including an upper support arm, a lower support arm, a hinge assembly configured to rotatably couple the upper support arm to the lower support arm, a plurality of cuffs, each coupled directly or indirectly to the upper support arm or the lower support arm and configured to receive a respective strap for securing the brace to an appendage of the subject, and a plurality of buckles, each configured to be coupled to a respective one of the plurality of cuffs and to receive one of the respective straps.

First claim

What is claimed is:

1. A brace configured to restrict a range of motion of a joint of a subject, the brace comprising:
an upper support arm;
a lower support arm;
a hinge assembly configured to rotatably couple the upper support arm to the lower support arm;
a plurality of cuffs, each coupled directly or indirectly to the upper support arm or the lower support arm and configured to receive a respective strap for securing the brace to an appendage of the subject;
a plurality of buckles, each configured to be coupled to a respective one of the plurality of cuffs and to receive one of the respective straps;
an upper slider configured to slidably couple to the upper support arm at any of a first plurality of incremental amounts of extension; and
a lower slider configured to slidably couple to the lower support arm at any of a second plurality of incremental amounts of extension, wherein:
the lower slider comprises a slider lock, and
the lower support arm comprises a plurality of indexing apertures disposed along a slot configured to receive the slide lock, wherein the slider lock is configured to deflect sufficiently to clear the plurality of indexing apertures when sufficient force is applied to the slider lock, thereby allowing the lower slider to translate freely within the slot and with respect to the lower support arm during adjustment between apertures.

2. The brace of claim 1 , wherein each of the plurality of buckles comprises:
a first planar portion;
a second planar portion separated from the first planar portion by a space;
a first bridging element disposed perpendicular to the first and second planar portions and coupling a first outer edge of the first planar portion to a first outer edge of the second planar portion; and
a second bridging element disposed perpendicular to the first and second planar portions and coupling an opposing second outer edge of the first planar portion to an opposing second outer edge of the second planar portion.

3. The brace of claim 2 , wherein each of the plurality of cuffs comprises a respective hook and wherein the second planar portion of each of the plurality of buckles comprises an aperture configured to receive any one of the respective hooks and, thereby, secure the respective buckle to the respective cuff.

4. The brace of claim 3 , wherein the second planar portion of each of the plurality of buckles comprises a segment, separating an edge of the second planar portion abutting the space and an adjacent edge of the aperture, having a sufficiently small extent to allow the buckle to conform to a contour of an ankle of the subject.

5. The brace of claim 4 , wherein at least one of the plurality of cuffs comprises a strap retaining element comprising a rotatable cam or a flap having a hook and loop fastener configured to attach to and immobilize the respective strap.

6. The brace of claim 3 , wherein the aperture has a square or rectangular form factor with rounded corners.

7. The brace of claim 3 , wherein the second planar portion of each of the plurality of buckles comprises a recessed portion adjacent to the aperture, the recessed portion having a reduced thickness compared to immediately adjacent portions of the second planar portion and being configured to abut at least a portion of the respective hook of any of the plurality of cuffs and, thereby, restrain lateral movement of the buckle when coupled to any of the plurality of cuffs.

8. The brace of claim 2 , wherein the first bridging element and the second bridging element each have an elliptical or football-shaped cross-section perpendicular to upper surfaces of the first and second planar portions, such that a middle of each of the first bridging element and the second bridging element bows outward perpendicularly to the upper surfaces of the first and second planar portions, thereby limiting lateral movement of the respective strap within the buckle.

9. The brace of claim 8 , wherein the upper surface of the first planar portion comprises a plurality of ridges configured to provide increased resistance to movement of the respective strap when the brace is secured to the appendage of the subject.

10. The brace of claim 2 , wherein the buckle further comprises a shaft extending between the first and second bridging elements in the space between the first and second portions, a longitudinal axis of extension of the shaft being parallel to an upper surface of at least one of the first planar portion and the second planar portion and perpendicular to facing surfaces of the first and second bridging elements.

11. The brace of claim 10 , wherein the longitudinal axis of extension of the shaft is in a plane below a plane of the upper surface of at least one of the first planar portion and the second planar portion.

12. The brace of claim 2 , wherein the first planar portion comprises a beveled edge facing the second planar portion and configured to direct the respective strap within the buckle.

13. The brace of claim 2 , wherein facing edges of the first and second planar portions are parallel.

14. The brace of claim 2 , wherein opposing outer edges of the first and second planar portions are curved.

15. The brace of claim 1 , wherein the lower slider comprises at least one tab integrally formed with the lower slider and configured to contact the lower support arm at least when the lower slider is disposed at a greatest amount of extension with respect to the lower support arm.

16. The brace of claim 15 , wherein the at least one tab is integrally formed or molded with the lower slider.

Assignees

• Djo Llc

Inventors

• Bejarano Robert
• Maher Edward

Classifications

• A61F2005/0165

  with limits of movement · CPC title

• A61F2005/0158

  with locking means · CPC title

• A61F5/013

  for the arms, hands or fingers (A61F5/0118 takes precedence) · CPC title

• A61F5/0127

  for the feet (A61F5/0111 takes precedence) · CPC title

• A61F5/0123 Primary

  for the knees (A61F5/0106 takes precedence) · CPC title