Electrosurgical instrument

Patent metadata

Field	Value
Publication number	US-12262909-B2
Application number	US-202218718746-A
Country	US
Kind code	B2
Filing date	Dec 14, 2022
Priority date	Dec 24, 2021
Publication date	Apr 1, 2025
Grant date	Apr 1, 2025

Abstract

An electrosurgical instrument for delivering pressurised fluid to a biological tissue, and for delivering radiofrequency electromagnetic energy and/or microwave frequency EM energy to the biological tissue. The electrosurgical instrument comprises a flexible shaft with an instrument tip connected to its distal end. The instrument tip comprises a planar body made of a first dielectric material separating a first conductive element from a second conductive element, for delivering EM energy to the biological tissue. The instrument tip has a nozzle for delivering the pressurised fluid directly to the biological tissue. An outer sleeve extends over the flexible shaft and a proximal section of the instrument tip to reinforce the flexible shaft and a junction between the flexible shaft and instrument tip.

First claim

The invention claimed is:

1. An electrosurgical instrument for delivering pressurised fluid to a biological tissue, and for delivering radiofrequency (RF) electromagnetic (EM) energy and/or microwave frequency EM energy to the biological tissue, the electrosurgical instrument comprising:
a flexible shaft having a first fluid channel for conveying the pressurised fluid;
an instrument tip connected and extending distally from to a distal end of the flexible shaft, the instrument tip having a second fluid channel for receiving the pressurised fluid from the first fluid channel, wherein the second fluid channel comprises a nozzle at a distal end thereof for delivering the pressurised fluid directly to the biological tissue, wherein the nozzle is fixed relative to the flexible shaft;
the instrument tip comprising a planar body made of a first dielectric material separating a first conductive element on a first surface thereof from a second conductive element on a second surface thereof, the second surface facing in an opposite direction to the first surface;
the flexible shaft comprising a coaxial feed cable comprising an inner conductor, an outer conductor coaxial with the inner conductor, and a second dielectric material separating the inner and outer conductors, the coaxial feed cable being for conveying an RF signal and/or microwave signal;
wherein the inner conductor is electrically connected to the first conductive element and the outer conductor is electrically connected to the second conductive element to enable the instrument tip to receive the RF signal and/or the microwave signal; and
wherein the electrosurgical instrument further includes an outer sleeve extending over the flexible shaft and a proximal section of the instrument tip to reinforce the flexible shaft and a junction between the flexible shaft and instrument tip.

2. The electrosurgical instrument according to claim 1 , wherein the outer sleeve comprises a shrink-fit layer extending over the flexible shaft and the proximal section of the instrument tip to reinforce the flexible shaft and the junction between the flexible shaft and instrument tip.

3. The electrosurgical instrument of claim 2 , wherein the shrink-fit layer comprises fluorinated ethylene propylene.

4. The electrosurgical instrument according to claim 1 , wherein the outer sleeve extends over an entire length of the flexible shaft and beyond a proximal end of the flexible shaft.

5. The electrosurgical instrument according to claim 1 , wherein the outer sleeve is configured to increase in thickness toward a proximal region of the instrument.

6. The electrosurgical instrument according to claim 5 , wherein the outer sleeve includes one or more stiffening layers extending respectively over a proximal portion of the flexible shaft and terminating respectively at an intermediate region of the flexible shaft to increase the thickness of the outer sleeve toward the proximal region of the instrument.

7. The electrosurgical instrument according to claim 1 , wherein one of the outer sleeve and the flexible shaft comprises a bonding layer which is configured to chemically bond to the other one of the outer sleeve and the flexible shaft under an application of heat.

8. The electrosurgical instrument according to claim 1 , wherein a distal end of the flexible shaft includes an attachment collar configured to mechanically attach to a complementary interfacing section of the instrument tip.

9. The electrosurgical instrument according to claim 1 , wherein the flexible shaft and/or instrument tip include one or more engagement structures meshed with the outer sleeve.

10. The electrosurgical instrument according to claim 1 , further including a stretch limiting wire extending through the flexible shaft for limiting a maximum stretch length of the flexible shaft.

11. The electrosurgical instrument according to claim 1 , wherein the instrument tip is configured such that the second fluid channel decreases in diameter from a proximal end to a distal end.

12. The electrosurgical instrument according to claim 1 , wherein the instrument tip includes a hypo tube forming at least a portion of the second fluid channel.

13. The electrosurgical instrument according to claim 1 , wherein the proximal section of the instrument tip is narrower than a distal section of the instrument tip and wherein the proximal section terminates in a notch at an interface with the distal section for accommodating a distal end of the outer sleeve.

14. The electrosurgical instrument according to claim 1 , wherein the instrument is sized for insertion through the instrument channel of a surgical scoping device having a diameter of 3.7 mm or less, more preferably 3.2 mm or less, more preferably 2.8 mm or less.

15. A kit of parts for forming the electrosurgical instrument according to claim 1 , the kit of parts including:
the flexible shaft; the instrument tip; and the outer sleeve.

16. A method for forming an electrosurgical instrument for delivering pressurised fluid to a biological tissue and for delivering radiofrequency (RF) electromagnetic (EM) energy and/or microwave frequency EM energy to the biological tissue, the method comprising:
providing a flexible shaft having a first fluid channel for conveying the pressurised fluid;
connecting an instrument tip to a distal end of the flexible shaft to extend distally from the distal end of the flexible shaft, the instrument tip having a second fluid channel; and
fitting an outer sleeve to extend over the flexible shaft and over a proximal section of the instrument tip to reinforce the flexible shaft and a junction between the flexible shaft and instrument tip;
wherein the instrument tip comprises a planar body made of a first dielectric material separating a first conductive element on a first surface thereof from a second conductive element on a second surface thereof, the second surface facing in an opposite direction to the first surface;
wherein the flexible shaft comprises a coaxial feed cable comprising an inner conductor, an outer conductor coaxial with the inner conductor, and a second dielectric material separating the inner and outer conductors, the coaxial feed cable being for conveying an RF signal and/or microwave signal; and
wherein connecting the instrument tip to the distal end of the flexible shaft comprises:
electrically connecting the inner conductor to the first conductive element and electrically connecting the outer conductor to the second conductive element to enable the instrument tip to receive the RF signal and/or the microwave signal; and
connecting the second fluid channel to the first fluid channel to enable the second fluid channel to receive the pressurised fluid from the first fluid channel, the second fluid channel comprising a nozzle at a distal end thereof for delivering the pressurised fluid directly to the biological tissue, the nozzle being fixed relative to the flexible shaft.

Assignees

• Creo Medical Ltd

Inventors

• Ullrich George Christian
• Webb David Edward
• Hancock Christopher Paul
• White Malcolm

Classifications

• A61B2017/00929

  isolating electrical current · CPC title

• A61B2017/00862

  elastic or resilient · CPC title

• A61B2017/00836

  corrosion-resistant (A61B2017/00853 takes precedence; preventing galvanic or electrolytic corrosion in prostheses A61F2210/0009) · CPC title

• A61B2017/00544

  pneumatically · CPC title

• A61B2017/00526

  Methods of manufacturing · CPC title